Tigercat Forwarder 1055D Operator Manual 76376AENG

Description

Contents:
Introduction
Available Literature
Warranty Certificates
Program Information
Introduction
Machine Identification and Serial Numbers
Machine Identification
Engine Identification
Serial Number Locations
Engine Identification
Serial Number Plate
Regional Marking
Machine Operator Protective Structures
Modifications and Repairs
This Operator Enclosure Meets the Following Standards:
Regulatory Information
Federal Communications Commission (FCC) Notifications to User
Industry Canada (IC) Notifications to User
Vibration and Noise Levels
US Environmental Protection Agency (EPA) Warranty Certificate
Coverage
Component Coverage
Emissions Warranty Does Not Cover:
Non-Approved Field Product Changes
Section 1–Safety
Safety Alert Symbol
Signal Words
General Safety Precautions
Hazard Zone
Personal Protective Equipment (PPE)
Prepare for an Emergency
Keep Guards and Protective Devices in Place
Keep Clear of Moving Parts
Prevent Exhaust Build-Up
Climbing On and Off the Machine
Hazardous Materials
Fluid Injection Injury
Fire Prevention
Operating Safety Precautions
Cab Exits
Battery Disconnect Switch
Safety Interlocks
Preparing the Machine for Use
Keep the Operator’s Station Clean
Use and Maintain the Seat Belt
Precautions for Starting the Engine
Precautions for Stopping the Engine
Parking the Machine
Operating the Machine Safely
Operate Only for Intended Use
High Voltage Contact
Avoiding Injury from Backover Accidents
Visibility
Minimizing Vibration During Use
Machine Stability and Traction
Tires
Explosive Release of Hot Cooling System Pressurized Fluid
Explosion Hazard From Ether
Material Lifting and Handling
Personal Safe Lifting and Carrying
Safe Support of Components
Servicing Safety Precautions
Preparing the Machine for Maintenance
Safety Devices
Engine Lockout/Tag Out
Performing Maintenance
Performing Maintenance With the Engine Running
Welding Safety
Transporting Safety Precautions
Storage Safety Precautions
Releasing Accumulator Pressure
Tigercat Crane Safety Precautions
Labels
Label Locations
Safety Labels
Notice Labels
Information Labels
Section 2–Controls and Operation
Pictogram Descriptions
Joystick Controls
Crane Controls
Blade Controls
Joystick Configuration Selection
Foot Pedal Controls
Drive Foot Pedal
Brake Foot Pedal
Travel Direction Swap Foot Pedal
Left Joystick Pod
Left Joystick Pod Lamps
Steering Control Lever
Pilot Reset Button
Ladder Controls
Crane Mode Button
Crane Working Speed Button
Blade Mode Button
Oscillation Lock Button
Horn Button
Seat Rotate Lock/Unlock Switch
Travel Direction Switch
Windshield Wiper Controls
Programmable Selector Switches
Right Joystick Pod
Right Joystick Pod Lamps
Travel Mode Switch
Maximum Engine Speed Control
Maximum Travel Speed Control
Gear Selection Button
Cruise Control Button
Differential Lock Buttons
Gate Controls
Road Light Controls
Cab Heating and Ventilation Controls
Programmable Selector Switches
Control Panel
Ignition Switch
Emergency Engine Stop Button
Parking Brake Switch
Cab Interior Dome Lights Switch
Service Lights Switch
Hydraulic Oil Tank Vacuum Switch (Optional)
Cab Heating, Ventilation and Air Conditioning
Battery Disconnect Switch
Cruise Control Operation
Turn On Cruise Control
Speed Adjustment
Turn Off Cruise Control
Engine Coolant Heater Control (Optional)
Engine Coolant Shut-Off Valve
Audio System
Bluetooth Functions
Audio System Controls
Slope Indicators
Cab Storage
Alarm Devices
Alarm Lights
Audible Alarm
Message Display
Food Heater (Optional)
Fire Suppression
Portable Fire Extinguishers
Fire Suppression System – DAFO
Overview
Automatic Mode
Manual Activation
Control Panel
Camera Systems
Video Display (Stonkam)
Camera
Cab Emergency Exit
Fuel and Hydraulic Tank Access Ladder
Lowering The Ladder
Raising the Ladder
Operator’s Seat (Standard)
ADJUSTING THE OPERATOR’S SEAT
Seat Climate Control
Adjusting the Armrests and Control Pods
Seat Belt
Check the Seat Belt Before Use
Fastening The Seat Belt
Unfastening The Seat Belt
Adjusting The Seat Belt
Computer Display (Home Screen)
Computer Control System
Engine Menu
Oil Change Timer (Stage V Only)
Adjustment Menu
Information Screen
Tire Pressure Monitor Screen
Telematics Menu
Operator Screen
Expansion Menu
Computer Menus
Main Menu
Menu Navigation
System Menu
Measure Menu
Adjust Menu
Preferences Menu
Joystick Control Output Adjustment Settings (Current Out)
Channel Adjustment Access
Current Output Channels
Channel Types
Plus and Minus Directions
Channel Adjustment Screen
Making Channel Adjustments
Channel Adjustment Features
Channel Adjustment Reset
Channel Adjustment Keypad
Channels
Inputs
Outputs
Computer Messages
Critical Messages
Error Messages
Alert Messages
Information Messages
Stage V Aftertreatment System
Selective Catalyst Reduction on Filter (SCRoF) Maintenance
Catalyst Management Lamps
Active Catalyst Management (ACM)
Manual Catalyst Management (MCM)
Service Catalyst Management (SCM)
Tire Pressure Monitoring System (TPMS)
Pressure Sensors
Tire Pressure Monitor Lamps
Machine Orientation
Tire Pressure Display
Tire Pressure Monitor Menu
Adjust Menu
Sensor Installation Procedure
IQANgo
Summary of App Operations
Connect To The Machine
Disconnect From The Machine
Log In
Get Clone
Get Settings
Get Log
Forward Data
Receive Data
Send To Machine
System Menu
Logs Menu
Measure Menu
Adjust Menu
Remote Assistance Mode
Telematics–Based Load Counter System
Reset Unload Point–Computer
Reset Load Count
Adjust Load Counter Variables
Turn Off Unload Point
DASA Forester F30–Productivity Monitoring (Optional)
Wiper Controls
Windshield Washer Fluid Bottle
Battery Boosting
Battery Booster Cable with Socket Plug
Battery Booster Cable with Clamps
Operating the Machine
Operating the Machine During the Break-In Period
Pre–Start Checks
Starting Engine
Cold Weather Starting
Engine Warm Up
System Test and Warmup
Stopping Engine
Hot Engine Shutdown Prevention Strategy
Load Sensing
Traveling Without a Load
Traveling With a Load
Loading / Unloading Operations
Load Limits
Standard Bunks
Overview
Repositioning the Standard Bunks
Level Bunks
Adjusting The Load Area
Adjusting The Stakes
Expandable Gate
Section 3–Lubrication and Maintenance
New Machine Maintenance
Initial Pre-Delivery Inspection
Wheels
Engine Break-In Oil Service Schedule
First 125 Hour Inspection Report
Tightening Points
Grapple Taper Lock Pins Re-Torquing Schedule
Re-Torque Service Interval Schedule
Tigercat Fluid Analysis Program
Tigercat Fluid Analysis Kits
Sampling Schedule
Fluid Sample Collection Procedures
General
Hour Meter – Maintenance
Check Emergency Exits
Fire Prevention
Scheduled Maintenance
Frequently
Every 8 Hours
Every 125 Hours
Every 250 Hours
Every 500 Hours
Every 1000 Hours
Every 1500 Hours
Every 2000 Hours
Every 2 Years or 3000 Hours
Every 5000 Hours
Seasonal
As Required
Lubrication Points
Approved Hydraulic Oils
Articulation Lock
Towing the Machine
Disabling the Oscillation Lock Cylinders
Disconnecting the Transmission
Preparing the Steering Cylinders
Releasing the Brakes
Towing
Rear Pintle Hitch
Power-Assisted Functions
System Components
Engine Hood
Cab Access Ladder
Cab Tilt
Hydraulic/Fuel Tank Tilt
Manual Override of Power-Assisted Functions
Centre Joint
Articulation Bearings Maintenance and Inspection
Oscillation Bearings Maintenance and Inspection
Transmission
Preparation
Checking the Oil Level
Adding Transmission Oil
Draining the Oil
Bogie Axles
Determining Type of Bogie Axles Installed
Bogie Axle Lubrication – Non-Tigercat
Bogie Axle Lubrication – Tigercat
Bogie Axle Slew Bearing Maintenance
Crane Slew Oil Level Check and Fill
Hydraulic System
Refilling the Hydraulic System
Hydraulic Oil Tank
Draining
Adding Hydraulic Oil
Vacuum System
Hydraulic Oil Return Filter
Filter Change Procedure
Filter Restriction Pressure Sensors
Drive Charge Pressure Filter
Case Drain Strainer
Changing the Type of Hydraulic Oil
Start-Up Procedure After Major Machine Maintenance
Pre-Start and Filling
Machine Start-Up
Engine Coolant Heater Unit (Optional)
Components
Engine Coolant Heater Preventative Maintenance (Webasto)
Low Voltage Disconnect Adjustment (Webasto)
Lockout Reset Procedure (Webasto)
Air Conditioning System
Overview
Air Conditioning Components
Inspection of the A/C System
Inspection/Replacement of Serpentine Belt
Electrical Compartments
Cab Fuse and Relay Compartment
Engine Diagnostic Connection
Cab Fuse Panel
Upper Fuse and Relay Compartment
Fuse and Relay Panel – Under Cab
Electrical Box Power – Under Cab
Cab Fuse Panel Power – Under Cab
Battery Care
Engine Filters – Remove and Replace
Dual Remote Fuel Filters
Engine Oil Filter
Remote Crankcase Ventilation (CCV) Filter
Fuel Filter/Water Separator
Fuel Specifications
Tier 4f Engines
Tier 2/Non-Certified Engines
Biodiesel
Fuel Additives
Refuelling Procedure
Fill Cap
Ground Level Quick-Connect (Optional)
Fuel System
Fuel Tank
Fuel Fill Strainer
Fuel Level Sender
In-Tank Fuel Strainer
Air Intake System
Air Intake Tubing and Joints
Components
Engine Coolant
Engine Coolant Specifications
Check Engine Coolant Level
Draining Engine Coolant
Adding Engine Coolant
Aftertreatment System Maintenance
Diesel Exhaust Fluid (DEF) Handling and Specifications
DEF Tank
Filling the DEF Tank
Cleaning the DEF Fill Strainer
Draining and Cleaning the DEF Tank
In-Line DEF Strainer
Checking or Replacing the In-Line DEF Strainer
DEF Supply Module
Tires
Inflation Procedure
Tire Pressures
Pressure Washing
Anti-Corrosion Spray
Road Salt or Brine
Pressure Washing Procedure
Cleaning Cooler Package
Cleaning Cab Interior Plastic
Cleaning Cameras and Video Displays
Brigade Video Display
Stonkam Video Display
Cameras
Care of Polycarbonate Windows
Inspection and Maintenance
Fire Precautions
Resistance to Chemicals
Resistance to Hot Water
Cleaning Instructions
Concealing Hairline Scratches
Graffiti Removal
Calibrating the Joysticks
Overview
Calibration
Transporting Instructions
Storing the Machine
Recommended Storage Conditions
Preparing the Machine for Storage
Inspection and Maintenance During Storage
Preparing the Machine for Use After Long-Term Storage
End of Service Life
Preparing the Machine for Disposal
Disposing of Fluids and Components
Common and Custom Torque Specifications
Torque Specifications
General Torque Specifications
Parker Assembly Torque
Eaton Aeroquip Assembly Torque
Palfinger Crane Torque Specifications
Pressure and Speed Settings
Crane Adjustment Settings Reference Chart
Index