Tigercat Processor 850B Service Manual 80170AENG

Description

Contents:
Introduction
Available Literature
Warranty Certificates
Program Information
Introduction
Machine Identification and Serial Numbers
Machine Identification
Engine Identification
Serial Number Locations
Engine Identification
Serial Number Plate
Regional Marking
Machine Operator Protective Structures
Modifications and Repairs
This Operator Enclosure Meets the Following Standards:
Regulatory Information
Federal Communications Commission (FCC) Notifications to User
Industry Canada (IC) Notifications to User
Vibration and Noise Levels
US Environmental Protection Agency (EPA) Warranty Certificate
Coverage
Component Coverage
Emissions Warranty Does Not Cover:
Non-Approved Field Product Changes
Section 1–Safety
Safety Alert Symbol
Signal Words
General Safety Precautions
Hazard Zone
Personal Protective Equipment (PPE)
Prepare for an Emergency
Keep Guards and Protective Devices in Place
Keep Clear of Moving Parts
Prevent Exhaust Build-Up
Climbing On and Off the Machine
Hazardous Materials
Fluid Injection Injury
Fire Prevention
Operating Safety Precautions
Emergency Exit Locations
Battery Disconnect Switch
Safety Interlocks
Preparing the Machine for Use
Keep the Operator’s Station Clean
Precautions for Starting the Engine
Precautions for Stopping the Engine
Parking the Machine
Operating the Machine Safely
Operate Only for Intended Use
High Voltage Contact
Avoiding Injury from Backover Accidents
Visibility
Minimizing Vibration During Use
Machine Stability and Traction
Attachment Safety Precautions
Preparing the Harvesting Head for Use
Operating the Harvesting Head
Attachment Contact with the Cab
Chain Shot
Servicing Safety Precautions
Preparing the Machine for Maintenance
Engine Lockout/Tag Out
Performing Maintenance
Performing Maintenance With the Engine Running
Welding Safety
Transporting Safety Precautions
Storage Safety Precautions
Labels
Label Locations
Safety Labels
Notice Labels
Information Labels
Section 2–Controls and Operation
Pictogram Descriptions
Joystick Controls
Left Joystick
Right Joystick
Track Drive Controls
Foot Pedals
Travel Speed Controls
Cab Control Panels
Control Panel (Lower-Right)
Control Panel (Upper-Right)
Control Panel (Left Armrest)
Control Panel (Upper-Left)
Pillar (Right-Front)
Rear Wall, Cab
Audio System
Battery Disconnect Switch
CB Radio (Optional)
Fire Extinguishers
Fire Extinguisher, Cab
Amerex Fire Suppression System (Optional)
Overview
Control Panel
System Status
Shutdown Delay
Alarm Silence
Push To Test
Manual Actuators
Operation
Engine Coolant Shut-Off Valves
Camera Systems
Video Display (Stonkam)
Camera
Operating the Emergency Exits
Front Door
Side Door
Escape Hatch
Operator’s Seat
Adjusting the Operator’s Seat
Seat Climate Control
Adjusting the Armrests and Control Pods
Seat Belt
Computer Display (Home Screen)
Engine Menu
Adjustment Menu
Information Menu
Telematics Menu
Day/Night Mode
Cab Heating and Ventilation
Computer Menu Screens
Main Menu
Menu Navigation
System Menu
Measure Menu
Adjust Menu
Preferences Menu
Operation Modes
Warmup Mode
Self-Warmup Mode
Anti-Stall
Telematics Repair Mode
Computer Messages
Critical Messages
Error Messages
Alert Messages
Information Messages
IQANgo
Summary of App Operations
Connect To The Machine
Disconnect From The Machine
Log In
Get Clone
Get Settings
Get Log
Forward Data
Receive Data
Send To Machine
System Menu
Logs Menu
Measure Menu
Adjust Menu
Remote Assistance Mode
Storage Areas
Undercarriage Toolbox
Left Side Toolbox
Right Side Toolbox
Battery Boosting
Battery Booster Cable with Clamps
Battery Booster Cable with Socket Plug
Operating the Machine
Pre-Start Checks
Starting Engine
Cold Weather Starting
Tigercat Track Drive Gearbox Brake Test
Check the Functionality of the Track Drive Gearbox Brakes
Restarting an Engine That Has Run Out of Fuel
Disabled Machine, Boom System Lowering
Stopping Engine
Hot Engine Shutdown Prevention Strategy
Tier 4F Machines
Tier 2/Non-Certified Machines
Temperate Engine Shutdown
Hot Engine Shutdown
System Test and Warmup
Undercarriage Orientation
Traveling (Boom Raised)
Operating Tips
Track Operation and Wear Prevention
Operating the Tracks Safely
Protecting Steel Tracks
Section 3–Lubrication and Maintenance
Before Performing Maintenance
To Perform Maintenance Safely
To Prevent Damage to the Machine
Check Emergency Exits Monthly
New Machine Maintenance
Initial Pre-Delivery Inspection
Amerex Pre-Delivery Inspection and Certification
First 125 Hour Inspection Report
Track Sag
Tightening Points
Tigercat Fluid Analysis Program
Tigercat Fluid Analysis Kits
Sampling Schedule
Fluid Sample Collection Procedures
Amerex Fire Suppression System Maintenance
Servicing The Machine
Inspection and Maintenance
Isolation Mode
Components
Scheduled Maintenance
Frequently
Every 8 Hours
Every 125 Hours
Every 250 Hours
Every 500 Hours
Every 1000 Hours
Every 1500 Hours
Every 2000 Hours
Every 2 Years or 3000 Hours
Every 3 Years
Seasonal
Service and Lubrication Schedule
Approved Hydraulic Oils
Service and Maintenance Doors and Covers
Right Side
Left Side
Underside and Rear
Door Latch Operation
Door Safety Stop
Daily Service Access Area
Left Access Platform
Engine Compartment Door
Cooler Package Access Door
Lower Cover Plates
Fan Access Covers
Cab Air Filter Cover
Track Drive Motor Covers
Track Drive Gearbox
Filling the Gearbox
Oil Draining and Replacement
Swing Drive Lubrication
Lubrication of Swing Drive Gearbox Lower Bearings
Lubrication of Swing Drive Gearbox Upper Gearing
Lubrication of Swing Bearing and Swing Pinion
Rotary Manifold Seal Lubrication
Hydraulic System
Refilling the Hydraulic System
Ultraviolet (UV) Hydraulic Oil Dye
Hydraulic Oil Tank
Hydraulic Oil Level
Hydraulic Oil Temperature Sender
Hydraulic Oil Heater (Optional)
Vacuum System
Draining the Hydraulic Oil Tank
Hydraulic Oil Tank Cleanout Cover
Refilling the Hydraulic Oil Tank
Hydraulic Oil Return Filters
Filter Restriction Pressure Switch
Filter Change Procedure–Return Filters
Hydraulic Oil Diffuser/Strainers
Pilot Filter
Filter Change Procedure–Pilot Filter
Attachment Case Return Filter
Case Drain Strainer
Engine Coolant Heater Unit (Optional)
Components
Engine Coolant Heater Preventative Maintenance (Webasto)
Low Voltage Disconnect Adjustment (Webasto)
Lockout Reset Procedure (Webasto)
Remote Fuel Tank Filling
Air Conditioning (A/C) System
Overview
Air Conditioning Components
Inspection of the A/C System
Inspection/Replacement of Serpentine Belt
Fuses and Relays
Main Electrical Panel Fuses and Relays
Cab Electrical Panel Fuses and Relays
Battery Care
Engine Filters–Remove and Replace
Engine Oil Filter
Fuel Filter
Remote Crankcase Ventilation (CCV) Filter
Fuel Filter/Water Separator
Fuel Specifications
Tier 4f Engines
Tier 2/Non-Certified Engines
Biodiesel
Fuel Additives
Refuelling Procedure
Fuel Fill Cap
Fuel System
Fuel Tank
Fuel Tank Capacity
Fuel Fill Cap and Fill Strainer
Fuel Level Sender
Fuel Heater
Fuel Tank Sump
In-Tank Fuel Strainer
Fuel Tank Strainer, Changing/Cleaning
Air Intake System
Air Precleaner
Air Cleaner
Filter Restriction Indicator
Intake Tubing and Joints
Engine Coolant
Engine Coolant Specifications
Check Engine Coolant Level
Draining Engine Coolant
Adding Engine Coolant
Aftertreatment System
Diesel Exhaust Fluid (DEF) Handling and Specifications
DEF Tank
Filling the DEF Tank
Cleaning the DEF Fill Strainer
Draining and Cleaning the DEF Tank
DEF Supply Module
Care of the Machine
Emergency Exit Maintenance
Pressure Washing
Cleaning Cooler Package
Cleaning Cab Interior Plastic
Cleaning Cameras and Video Displays
Care of Polycarbonate Windows
Tracks
Torquing Undercarriage Bolts
Measuring Track Sag
Track Sag Adjustment
Storing the Machine
Recommended Storage Conditions
Preparing the Machine for Storage
Inspection and Maintenance During Storage
Preparing the Machine for Use After Long-Term Storage
End of Service Life
Preparing the Machine for Disposal
Disposing of Fluids and Components
Torque Chart
Torque Specifications
General Torque Specifications
Parker Assembly Torque
Eaton Aeroquip Assembly Torque
Pressure and Speed Settings
Pressures
Speeds
Flows
Notes
Section 4–Hydraulic System
Hydraulic System Overview
Cracking Pressure
Start-Up Procedure After Major Machine Maintenance
Check Fluid Levels
Engine Cranking for Hydraulic Oil Circulation
First Start-Up
After First Start-Up
Test Main Hydraulic Pump Wear
Section 7–Engine and Anti-Stall
Engine Start Circuit
Maintaining Correct Engine Speed
Crankshaft End Play Check (NEF N45 and N67 Engines)
Aftertreatment System
Aftertreatment System Overview
DEF Defrost and Heating
Aftertreatment System Components
Rollover Event Recommissioning
Section 11–Track Drive
Hydraulic Drive System Overview
Track Drive Circuit Diagram (Upper Structure)
Track Drive Circuit Diagram (Non-Leveling Undercarriage)
Track Drive Hydraulic Schematic
Track Drive Components
Undercarriage Components Overview
Track Drive Control Valve Sections
Track Range Switch
Brake Circuit
Track Drive Motor
Parking Brake Disc Replacement (Type A)
Parking Brake Disc Removal (Type A)
Parking Brake Disc Installation (Type A)
Track Drive Motor Case Drain Leakage
Filling Track Drive Motor With Hydraulic Oil
Gauge Port and Valve Locations
Pressure and Speed Settings (Type B)
Begin of Regulation
Track Drive Motor Crossline Relief Valves
Track Drive Motor Speeds
Summary of Track Speed Adjustment Procedure
Wear Limits
Track Shoe Grouser Height Wear
Track Link Wear
Pin and Bushing Wear
Bushing External Wear
Replacing Pins and Bushings
Roller Wear
Track Slide Wear
Idler Wear
Track Chain Maintenance
Track Chain Joint Seizing Maintenance
Identify Track Chain Master Pin
Track Chain Replacement
Section 15–Swing
Swing Circuit Description
Swing Drive Motor
Swing Drive Gearbox
Swing Bearing
Rotary Manifold Seal Installation
Swing Bearing Backlash Adjustment Tool
Fabrication
Installation
Dual Swing Drive Bearing Backlash
Deactivating Swing Brake
Adjust Swing Drive Bearing Backlash
Swing Bearing Wear Limits
Swing Bearing Seal Replacement
Swing Bearing Outer Seal Replacement
Index