Volvo Excavator EC15 XTV Parts and Service Repair Manual

Description

Contents:
1 Volvo EC15 XTV
Description
Adjusting the pressure and checking for leaks
Adjustment Figures
Adjustment
Assignment of elements
Basic objects of examination
Battery, description Figure 1
Battery, description
Battery, specification
Boom-cabin-weather roof Figures
Boom-cabin-weather roof
Brake valve (counter balance valve) Figures
Brake valve (counter balance valve)
Brake, description
Caution sign – Diesel engine starting procedure
Caution sign – Emergency exit
Caution sign – Lashing Figure 1
Caution sign – Lashing
Caution sign – Operation and maintenance
Caution sign – Track tension Figure 1
Caution sign – Track tension
Checking and adjusting the breaker (volumetric capacity)
Checking and adjusting the dipper arm cylinder (volumetric capacity) Figures
Checking and adjusting the dipper arm cylinder (volumetric capacity)
Checking and adjusting the pilot pressure Figures
Checking and adjusting the pilot pressure
Checking and adjusting the pressure relief valve Figure 1
Checking and adjusting the pressure relief valve
Colur codes
Console, left Figure 1
Console, left
Console, right Figure 1
Console, right
Control valve block for slewing gear Test and adjustment Figures
Control valve block for slewing gear Test and adjustment
Dashboard Figures
Dashboard
Design Figure 1
Design
Designations of electrical components Figure 1
Designations of electrical components
Diagnostics
Driver’s cab Figure 1
Driver’s cab Figure 2
Driver’s cab
Electric system, trouble shooting
Electrical components (hydraulic system side) Figure 1
Electrical components (hydraulic system side)
Electrical components (machine side) Figures
Electrical components (machine side)
Electrical components (machine side)1 Figures
Electrical components (machine side)1
Electrical system, description
Engine trouble shooting
Engine, hydraulic system side Figure 1
Engine, hydraulic system side
Fault remedy
Frame and crawler unit
Frame and crawler unit1
Function
Fuse box Figure 1
Fuse box
Fuses for machine equipment Figures
Fuses for machine equipment
General notes to be observe when working on power transmission assemblies
General notes to be observe when working on the hydraulic system
General
Generator Figures
Generator
High speed solenoid valve Figures
High speed solenoid valve
Hose rupture valve on dipper arm cylinder, leakage test Figure 1
Hose rupture valve on dipper arm cylinder, leakage test
Hose rupture valve on dipper cylinder Figures
Hose rupture valve on dipper cylinder
Hydraulic circuit for boom Figure 1
Hydraulic circuit for boom
Hydraulic circuit for bucket Figure 1
Hydraulic circuit for bucket
Hydraulic circuit for dipper arm Figure 1
Hydraulic circuit for dipper arm
Hydraulic circuit for dozer blade and adjustable track width Figure 1
Hydraulic circuit for dozer blade and adjustable track width
Hydraulic circuit for dozer blade Figure 1
Hydraulic circuit for dozer blade
Hydraulic circuit for slewing gear and offset Figure 1
Hydraulic circuit for slewing gear and offset
Hydraulic circuit
Hydraulic motor Figure 1
Hydraulic motor
Hydraulic safety solenoid valve Figure 1
Hydraulic safety solenoid valve
Identification of lines
Identification of the engine Figures
Identification of the engine
Ignition switch Figures
Ignition switch, specification
Ignition switch
Installation of the solenoid Figure 1
Installation of the solenoid
Key-operated engine shut down system with EDD-solenoid Figure 1
Key-operated engine shut down system with EDD-solenoid
Line connections in the wiring loom Figure 1
Line connections in the wiring loom
Load capacity tables
Lubrication system, description Figure 1
Lubrication system, description
Machine identification Figure 1
Machine identification
Main dimensions EC15B Figure 1
Main dimensions EC15B
Main dimensions EC20B Figure 1
Main dimensions EC20B
Main wiring loom main plug connector cabin Figure 1
Main wiring loom main plug connector cabin
Maintenance instructions
Marking of plug connectors
Minus connection
Nominal lifting loads EC15B XR Figure 1
Nominal lifting loads EC15B XR
Nominal lifting loads EC15B XT Figure 1
Nominal lifting loads EC15B XT
Nominal lifting loads EC15B XTV Figure 1
Nominal lifting loads EC15B XTV
Nominal lifting loads EC20B XT Figure 1
Nominal lifting loads EC20B XT
Nominal lifting loads EC20B XTV Figure 1
Nominal lifting loads EC20B XTV
Operating control elements on driver’s platform Figure 1
Operating control elements on driver’s platform
Operator side Figure 1
Operator side
Performance characteristics (measuring values for one hour with fan) Figure 1
Performance characteristics (measuring values for one hour with fan)
Plus connection
Position of components Figure 1
Position of components
Precautions when handling plug connectors Figures
Precautions when handling plug connectors
Reach of the working attachment EC15B Figure 1
Reach of the working attachment EC15B
Reach of the working attachment EC20B Figure 1
Reach of the working attachment EC20B
Reach
Recommended lubricants
Relay ECU Figure 1
Relay ECU
Relay group Figure 1
Relay group
Return flow, hydraulic circuit for accessories EC15B Figure 1
Return flow, hydraulic circuit for accessories EC15B
Return flow, hydraulic circuit for accessories EC20B Figure 1
Return flow, hydraulic circuit for accessories EC20B
Schematic, fuel system Figure 1
Schematic, fuel system
Slewing offsetting Figures
Slewing offsetting
Socket Figures
Socket
Solenoid valve, slewing offsetting Figure 1
Solenoid valve, slewing offsetting
Specification, engine
Specification, filling capacities
Specification, weight
Stand-by pressure Figure 1
Stand-by pressure
Starter side Figure 1
Starter side
Starting process Figures
Starting process
Starting the engine with jump wires
Steering system, description
Strength class 8.8 Metric coarse and fine threads
Strength class 10.9 Metric coarse and fine threads
Technical data
Test and adjustment values for EC15B
Test and adjustment values for EC20B
Testing method Figures
Testing method
Tests and adjustments of the power control Figures
Tests and adjustments of the power control
Tests and adjustments of the pressure relief valves
Tests before disassembly
Tightening torque
Travel gear Figure 1
Travel gear
Travel operation Figures
Travel operation
Valve block for slewing gear Figure 1
Valve block for slewing gear
Valve timing
Variable track (only XTV design) Figures
Variable track (only XTV design)
Volvo standard tightening torques
Warning and information decals
Warning sign – Open engine hood only with engine stopped Figure 1
Warning sign – Open engine hood only with engine stopped
Warning sign – Safety distance from the movement area Figure 1
Warning sign – Safety distance from the movement area
Warning sign – Safety distance from the work area Figure 1
Warning sign – Safety distance from the work area
Warning system Figures
Warning system
Wiring looms Figure 1
Wiring looms
Working headlights and main headlights, description
Working headlights and main headlights, specification
Working principle of the travel system Figure 1
Working principle of the travel system
Diagrams
Balancing valve (offset cylinder) Figure 1
Balancing valve (offset cylinder) Measurement Figure 1
Balancing valve (offset cylinder) Measurement
Balancing valve (offset cylinder)
Complete wiring diagram (part 1) Figure 1
Complete wiring diagram (part 1)
Complete wiring diagram (part 2) Figure 1
Complete wiring diagram (part 2)
Complete wiring diagram (part 3) Figure 1
Complete wiring diagram (part 3)
Designations of electrical components Figure 1
Designations of electrical components
Hydraulic circuit of travel motors Figure 1
Hydraulic circuit of travel motors
Hydraulic diagram EC15B XR Figure 1
Hydraulic diagram EC15B XR
Hydraulic diagram EC15B XT Figure 1
Hydraulic diagram EC15B XT
Hydraulic diagram EC15B XTV Figure 1
Hydraulic diagram EC15B XTV
Hydraulic diagram EC20B XT Figure 1
Hydraulic diagram EC20B XT
Hydraulic diagram EC20B XTV Figure 1
Hydraulic diagram EC20B XTV
Schematic, fuel system Figure 1
Schematic, fuel system
Solenoid valve for hydraulic working unit Figure 1
Solenoid valve for hydraulic working unit
Parts Catalog
Elec, Warning, Information, Instruments1
Engine with Mounting and Equipment1
Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit1
Hydraulic, Digging, Handling, Grading and Misc Equip1
Machinery House, Cab, Exterior Trim Parts1
Power Transmission1
Repair
Adjusting the track sagging Figures
Adjusting the track sagging
Adjusting the valves
Adjustment of secondary valves
Assembling the coolant pump Figures
Assembling the coolant pump
Assembling the cylinder for adjustable track width
Assembling the radiator
Assembling the sliding bar Figure 1
Assembling the sliding bar
Assembling the starter Figures
Assembling the starter
Assembling the thermostat housing
Assembling the thermostat
Assembling the valve block Figure 1
Assembling the valve block
Bleeding the fuel system
Cabin (closed) Figure 1
Cabin (closed)
Changing the fuel filter Figures
Changing the fuel filter
Changing the hydraulic oil Figures
Changing the hydraulic oil filter Figures
Changing the hydraulic oil filter
Changing the hydraulic oil
Characteristics of the glow plug system Figures
Characteristics of the glow plug system
Checking and adjusting the injection nozzles Figures
Checking and adjusting the injection nozzles
Checking the compression pressure
Checking the glow plug
Checking the hydraulic oil level Figures
Checking the hydraulic oil level
Checking the openings for clogging Figure 1
Checking the openings for clogging
Checking the performance characteristics Figure 1
Checking the performance characteristics
Checking the voltage regulation Figure 1
Checking the voltage regulation
Cleaning the oil cooler Figure 1
Cleaning the oil cooler
Creeping of hydraulic cylinders
Cylinder speed
Deviation when travelling straight ahead
Disassembling the fuel pump Figure 1
Disassembling the fuel pump
Disassembling the hydraulic motor
Disassembling the travel motor
Dismantling and assembling the generator Figures
Dismantling and assembling the generator
Dismantling the starter Figures
Dismantling the starter
Dismantling the travel gear
Dismantling the valve block Figure 1
Dismantling the valve block
Fuel injection timing
Hose rupture valve on boom cylinder Figure 1
Hose rupture valve on boom cylinder Figure 2
Hose rupture valve on boom cylinder Figures
Hose rupture valve on boom cylinder Test and adjustment procedure Figures
Hose rupture valve on boom cylinder Test and adjustment procedure
Hose rupture valve on boom cylinder, leak test Figure 1
Hose rupture valve on boom cylinder, leak test
Hose rupture valve on boom cylinder
Hydraulic motor ��� slewing of superstructure Figure 1
Hydraulic motor ��� slewing of superstructure
Hydraulic motor 1, travel gear Figure 1
Hydraulic motor 1, travel gear
Hydraulic motor, assembling swivelling
Hydraulic motor, dismantling swivelling
Idle speed, inspection and adjustment
Installing the engine Figures
Installing the engine
Installing the fuel pump
Installing the glow plug
Installing the oil filter Figure 1
Installing the oil filter
Installing the oil pressure switch
Installing the valve block Figures
Installing the valve block
Measuring conditions
Measuring the play of the slewing bearing
Removing and installing the pressure relief valve
Removing the coolant pump Figures
Removing the coolant pump
Removing the crawler tracks
Removing the cylinder for adjustable track width
Removing the engine Figures
Removing the engine
Removing the gear motor
Removing the generator Figures
Removing the generator
Removing the guide sprocket
Removing the hydraulic pump Figures
Removing the hydraulic pump
Removing the oil cooler
Removing the oil filter Figure 1
Removing the oil filter
Removing the oil pressure switch
Removing the radiator
Removing the rubber track Figures
Removing the rubber track
Removing the sliding bar Figure 1
Removing the sliding bar
Removing the starter Figures
Removing the starter
Removing the superstructure
Removing the thermostat housing
Removing the thermostat
Removing the track drive
Removing the track roller Figures
Removing the track roller
Removing the valve block Figure 1
Removing the valve block
Roll over protection structure Figures
Roll over protection structure
Slewing overtravel
Slewing speed
Specification, engine
Tests before disassembly Figures
Tests before disassembly
Track drive, wear measurement Figure 1
Track drive, wear measurement
Track travel speed
Travel speed
Safety
CE marking and declaration of conformity
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Pressure setting and leak detection
Safety concerns everybody!
Safety for work on hydraulic systems
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with batteries
Service position 1
Service position 2
Service position 3
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Working on the electrical system of the machine
Service Bulletins
Boom
Check valve inside MCV
Cylinder, improvement
Dipper arm welding improvement
Dipper arm welding process improvement
Fuel sampling, method
Internal leakage dozer blade, tolerance
Main control valve leakage
Maintenance of Stored Machines
New coolant
New TechTool VCADS Pro interface
Option anti-theft, instruction
Part numbers for cylinder seal kits (new supplier)
Pilot valve coil
Portable refillable O-ring kits
Reporting of product misuse & near-miss report
Slew motor
Slewing motor, change
Volvo Product incident accident report & Interview Form
Special Tools, Misc
RM Compaction ABG Time Guide
RM Compaction Time guide
RM Paving Systems ABG Time Guide
Special tool catalog
Special Tools Recommendations
Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation
TimeGuide GRD G700B Labour
Specifications
Cabin, specification
Chapter 2 Engine
Chapter 3 Electrical system
Chapter 4 Power transmission
Chapter 9 Hydraulic system
Engine
Fault rectification on hydraulic motor
Fuels, lubricants and filling capacities (litres)
Fuels, lubricants and filling capacities (litres)1
Gear motor for slewing
Hydraulic motor 1 – travel system
Hydraulic motor 1 ��� travel system
Lubrication system, specification
Mechanical transmission – track gearbox
Mechanical transmission ��� track gearbox
Plugs with tapered thread
UNC-threads, coarse pitch