Volvo Roller SD110 Operators Manual 20026436

Description

Contents:
Presentation
Description, complete machine
Machine description: SD110
Engine
Main Frame
Drum
Controls
Transmission
Vibration System
Gradeability
Brake
Serviceability
Railings/ROPS/Seat Belt
Intended use
Environmental requirements
Additional Icons
Machine specific symbols
International symbols
Machine view
Directional terms
Location of components
Operator’s protective structure, component locations
CE-marking, EMC-directive
CE-marking
EU’s EMC directive
Product plates
Machine identification
Manufacturer
Name & Machine types
Serial number and product range
Product identification plate
Engine, identification
Engine identification plate
Information and warning decals
International decals
Decals/Plates and reflectors
USA federal clean air act
Customer Assistance
Normal non-road engine use
Non-road engine maintenance
Service performed by your local dealer
Preventive maintenance program
Fuel system
Instrument panels
Instrument panels
1. Two speed switch
2. Beacon lamp switch ‬(option)
3. Hazard switch
4. Parking brake test switch
5. Parking brake switch
6. Front head lamps switch ‬(high / low beam)
7. Rear working lights switch
9. Turn light Indicator switch
10. Emergency stop switch
11. Ignition key switch
12. Fuel level indicator
13. Horn push button
14. Air filter clog indicator
15. Seat belt indicator
16. Engine preheat indicator
17. Engine coolant indicator
18. Left turn signal indicator
19. Right turn signal indicator
20. Engine oil low pressure indicator
21. Battery no charge indicator
22. Front lights high beam indicator
23. Mobile charger plug
24. Hourmeter
Other controls
Controls
Travel control lever
Throttle control
ROPS
ROPS
Operator comfort
Operator seat
Operator’s manual, storage
Operating instructions
Safety rules when operating
Danger zone
Safety when handling the machine
Volvo Construction Equipment is only responsible if:
General
Selection and qualification of personnel
Organizational measures
Safety when operating on public roads
Electrocution hazard
Safety rules when operating
General
Selection and qualification of personnel
Organizational measures
Mandatory safety measures
Pre-start inspection
Working within dangerous areas
Safety instructions governing operation
Starting
Boost starting
Operating
Stopping
Maintenance
Welding safely on the machine
Transporting, towing, and roading
Safe operation of the machine
Pre Start Inspection
Safety precautions
Starting
Operating
Accidents
Operator duties
Accidents
Machine operator safety
Handling hazardous materials
Battery disposal
Electrocution hazard
Suffocation hazard
Power lines, minimum clearance
Minimum clearance from overhead power lines
Keep the following in mind to ensure safety when operating:
If your machine comes in contact with overhead power lines
Measures before operating
Safety when handling the machine
Volvo Construction Equipment is only responsible if:
General
Selection and qualification of personnel
Organizational measures
Starting engine
Hydraulic system, warming up
Vibration
Vibration
Drum vibration amplitude selection
Drum vibration frequency selection
Operating
Operating instructions
PROPELLING THE MACHINE
SHUTDOWN PROCEDURE
Braking
Parking brake, description
Stopping
Stopping
Measures after operating
Measures after operating
Parking
Storage
Short term
Long term
Prepare machine for use from storage.
Measures in case of machine failure
Starting with booster batteries
Before connecting the booster cables
Connection of the booster cables
Troubleshooting, general
Pre-start check
Troubleshooting charts
Engine will not start
Difficult starting and poor/irregular performance
Engine making excessive fumes
Engine overheats — stop engine immediately
Low engine oil pressure — red warning light
illuminates
Fuses, check
Retrieving and towing
Retrieving and towing
Towing a disabled machine
Disengaging the propulsion system
Releasing the spring-applied brakes.
Manual release of parking brake
Releasing
Applying
Manual release of parking brake
Parking brake adjustment after towing.
Actions after recovering and towing
Transporting machine
Loading the machine under its own power
Securing the machine to the transporter
Transporting the machine
Operating techniques
Operating techniques
Eco driving
Signalling diagram
Safety when servicing
Safety concerns everybody!
Safety when servicing
Before you begin any service work on the machine:
Safety when handling oil and fuel
Service position
Service position
Service Position
Before service, read
Before service, read
Prevent personal injuries
Prevent machine damage
Prevent environmental influence
Safety when servicing
Maintenance
Before you begin any service work on the machine:
Safety when lifting and supporting complete machine
Lifting and supporting rear axle.
Front frame support, ‬(drum installed)
Front frame support, ‬(drum removed)
Some simple rules regarding tyre handling
Fitting of tyres and rims
Repairing tyres and rims
Working in environmentally contaminated areas
Environmental handling for the future
Preparations before service
Articulation hinge
Entering, leaving and climbing the machine
Entering, leaving and climbing the machine
Fire prevention
Fire prevention measures
Actions in case of fire
Actions after fire
Fire prevention measures
General
Cleanliness
Electrical system
Fuel, hydraulic and brake systems
Welding and grinding work
Check list after fire or heat exposure
Handling hazardous materials
Heated paint
Heated rubber and plastics
Heated fluoro-carbon rubber
Batteries
Environmentally safe handling
Oils and fluids
Filters
Batteries
Chemicals
Rubber and plastics
Electronics
Waste handling
Health hazards with paint, plastics and rubber
Work on painted surfaces
The following safety actions shall be followed:
Rubber and plastics
The following safety instructions shall
be followed:
Fluor rubber
Decontamination
Asbestos information
Safety when handling oil and fuel
Handling line, tubes and hoses
Service and maintenance
Service history
Cleaning prior to repair
Recommendations for cleaning the machine
After cleaning:
Cleaning of engine compartment
Cleaning tips
Precaution when working on the electrical system
Cleaning machine
Measures before cleaning the machine
Recommendations for cleaning the machine:
Measures after cleaning the machine
Touch-up painting
Periodic maintenance
As required maintenance
Maintenance service, general
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 100 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
General inspection of machine
Lap type seat belt, checking and maintenance
Engine
Engine hood, opening and closing
To open the engine hood
To Close the engine hood
Engine oil level, check
Engine Oil Change
Draining
Filling
Engine oil filter, replacing
Fuel system, bleeding
Manual Air Bleeding
Fuel filter, replacing
Alternator belt, checking
Fuel system
Water separator, drain
Water separator, changing
Engine air cleaner
Engine, air cleaner maintenance
Air cleaner system, checking
Air cleaner primary filter, cleaning
Air cleaner primary filter, change
Air cleaner secondary filter, replacing
Cooling system
Coolant level, check
Coolant, changing
Draining
Filling
Radiator and coolers, cleaning
Electrical system
Special instructions for working on the electrical system
Safety when working with batteries
Follow these instructions when charging batteries:
Explosion hazard
Electrical components, basic check
Battery disconnect switch ‬(main switch), check
Electric welding
If the service procedure includes welding, disconnect
the following items:
Battery description
Safety when working with batteries
Follow these instructions when charging batteries:
Charging batteries
Battery, maintenance
Battery Care
Keep batteries topped up
Check electrical connections
Avoid overcharging
Keep batteries clean and dry
Precautions
Keep flames or sparks away from the battery at all times
Battery lifting
Battery storage
Battery, charging
Battery, checking electrolyte
Component location, fuses
Component list, Fuses
Component list, Relays
Component location, relays
Transmission
Transmission, checking oil level
Transmission, changing oil
Axles
Axles, checking oil level
Axle hubs, checking oil level
Axle hubs, changing oil
Rear axle, changing oil
Axle housing oil changing
Axle breather, cleaning
Brake system
Parking brake performance
Steering system
Steering cylinder pins, greasing
Wheels
Tyres, wear and air pressure, checking
Wheel nuts, check torque
Drum
Drum, checking
Drum carrier, checking oil level
Drum drive ‬(torque hub), checking oil level
Drum eccentric, checking oil level
Drum shock mounts, checking
Carrier breather, cleaning
Drum carrier, changing oil
Drum drive ‬(torque hub), changing oil
Drum eccentric, changing oil
Hydraulic system
Safety when working on hydraulic systems
Follow these basic precautions:
Releasing hydraulic pressure
Hydraulic system, checking oil level
Hydraulic oil filter, changing
Hydraulic oil tank, changing oil
Draining of hydraulic oil
Cleaning of hydraulic tank.
Filling of hydraulic oil
Hydraulic tank, cleaning
Hydraulic oil suction strainer, cleaning
Greasing
Swivel joint ‬(horizontal and vertical) pins, greasing
Bearings, greasing
Manual greasing, digging unit
Shift linkage, lubricating
Lubrication and service chart
Lubrication and service chart
Specifications
Specifications, general
Recommended lubricants
General information
Fuel
Coolant
Hydraulic oil
Lubricant
Extreme Pressure Multipurpose Lubricant
Extreme Pressure Multipurpose Grease
Bearing and Gear Lubricant
Recommended lubricants, specifications
Service capacities and change intervals
Environmentally safe handling
Handling Fluids and Oil, Fuel Filters
Lubricant recommendation
GENERAL INFORMATION
Lubrication and service schedules
Fuel, lubricant and filling capacities
Brake
Brakes, specifications
Wheels
Tyre sizes and pressures specifications
Drum
Drum, specifications
Specifications
Critical mounting torques
Electrical system, specification
Frame link/articulation, specifications
Tightening torque, specifications
SAE Torque charts
8.8 Metric coarse and fine threads
10.9 Metric coarse and fine threads
UNC threads
Machine weights
Machine weights
Machine weights
Dimensions
Machine dimensions
Service history
Alphabetical indexAlphabetical indexAccidentsActions after recovering and towingAdditional IconsAir cleaner primary filter, changeAir cleaner primary filter, cleaningAir cleaner secondary filter, replacingAir cleaner system, checkingAlternator belt, checking Articulation hingeAxle breather, cleaningAxle hubs, changing oilAxle hubs, checking oil levelAxlesAxles, checking oil levelBatteriesBattery descriptionBattery disconnect switch (main switch), checkBattery storageBattery, chargingBattery, checking electrolyteBattery, maintenanceBearings, greasing Before service, read, BrakeBrake systemBrakes, specificationsBrakingCarrier breather, cleaningCE-marking, EMC-directiveCheck list after fire or heat exposureCleaning machineCleaning of engine compartmentCleaning prior to repairComponent list, FusesComponent list, RelaysComponent location, fusesComponent location, relaysControlsCoolantCoolant level, checkCoolant, changingCooling systemCritical mounting torquesDanger zoneDecals/Plates and reflectorsDescription, complete machineDimensionsDrum, Drum carrier, changing oilDrum carrier, checking oil levelDrum drive (torque hub), changing oilDrum drive (torque hub), checking oil levelDrum eccentric, changing oilDrum eccentric, checking oil levelDrum shock mounts, checkingDrum, checkingDrum, specificationsEco drivingElectric weldingElectrical components, basic checkElectrical system, specificationEngineEngine air cleanerEngine hood, opening and closingEngine Oil ChangeEngine oil filter, replacingEngine oil level, checkEngine, air cleaner maintenanceEngine, identificationEntering, leaving and climbing the machine, Environmental handling for the futureEnvironmental requirementsEnvironmentally safe handling, EU’s EMC directiveExplosion hazardFire preventionFire prevention measuresFrame link/articulation, specificationsFuelFuel filter, replacingFuel systemFuel system, bleedingFuel, lubricant and filling capacitiesFuses, checkGeneral informationGeneral inspection of machineGreasingHandling hazardous materials, Handling line, tubes and hosesHealth hazards with paint, plastics and rubberHydraulic oilHydraulic oil filter, changingHydraulic oil suction strainer, cleaningHydraulic oil tank, changing oilHydraulic systemHydraulic system, checking oil levelHydraulic system, warming upHydraulic tank, cleaningInformation and warning decalsIntended useInternational decalsInternational symbolsLap type seat belt, checking and maintenanceLocation of componentsLubricantLubricant recommendationLubrication and service chart, Lubrication and service schedulesMachine dimensionsMachine identificationMachine specific symbolsMachine viewMachine weights, , Maintenance service, dailyMaintenance service, every 100 hoursMaintenance service, every 1000 hoursMaintenance service, every 250 hoursMaintenance service, every 50 hoursMaintenance service, every 500 hoursMaintenance service, generalManual release of parking brake, Measures after operating, Measures before operatingMeasures in case of machine failureOperatingOperator comfortOperator dutiesOperator seatOperator’s manual, storageOperator’s protective structure, component locationsParkingParking brake performanceParking brake, descriptionPeriodic maintenancePower lines, minimum clearancePrecaution when working on the electrical systemPreparations before serviceProduct platesRadiator and coolers, cleaningRear axle, changing oilRecommended lubricantsRecommended lubricants, specificationsRetrieving and towing, ROPS, Safe operation of the machineSafety concerns everybody!Safety rules when operating, Safety when handling oil and fuel, Safety when handling the machine, Safety when lifting and supporting complete machineSafety when operating on public roadsSafety when working on hydraulic systemsSafety when working with batteries, Service capacities and change intervalsService history, Service position, Shift linkage, lubricatingSignalling diagramSome simple rules regarding tyre handlingSpecial instructions for working on the electrical systemSpecifications, generalStarting engineStarting with booster batteriesSteering cylinder pins, greasingSteering systemStopping, StorageSwivel joint (horizontal and vertical) pins, greasingThrottle controlTightening torque, specificationsTouch-up paintingTowing a disabled machineTransmissionTransmission, changing oilTransmission, checking oil levelTransporting machineTransporting the machineTravel control leverTroubleshooting chartsTroubleshooting, generalTyre sizes and pressures specificationsTyres, wear and air pressure, checkingUSA federal clean air actVibration, Waste handlingWater separator, changingWater separator, drainWheel nuts, check torqueWheels, Working in environmentally contaminated areas