Volvo Skid Steer Loader MC80B Service and Repair Manual

Description

Contents:
MC Series
Safety
CE marking and declaration of conformity1
CE marking and declaration of conformity2
Checklist after a fire or heat exposure
Fire prevention measures
Health hazards with paint, plastics and rubber
Pressure setting and leak detection
Rules when handling tyres
Safety concerns everybody!
Safety for work on hydraulic systems
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with air conditioning refrigerant
Safety when working with batteries1
Safety when working with batteries2
Starting with booster batteries
Working under raised loader arm
Descriptions
1F3801, hour recorder
1F3802, daily hours
1F3803, time to service
2F2001, engine start
2F2002, engine stop
2F2202, engine oil pressure
2F2301, fuel level
2F2302, injection solenoid control
2F2501, engine heating
2F2502, engine air filter
2F2601, engine coolant temperature
2F2701, engine running
2F2702, engine speed
2F2703, acceleration
3F2701, startup shutdown sequence
3F3201, system voltage
3F3202, battery charge
3F3301, instrument cluster test
3F9901, anti-theft
5F5501, parking brake
8F8501, seat belt supervision
9F9001, hydraulic accessories
9F9002, hydraulic quick attach
9F9003, hydraulic control
9F9004, hydraulic flow limit
9F9101, hydraulic lock
9F9102, hydraulic oil temperature
9F9103, hydraulic oil filter
Air cleaner restriction monitor, description
Air cleaner, description
Air conditioning AC, basic principles
Air conditioning electrical system, description
Air conditioning, description
Air-conditioning, component location
Alternator, description
Auxiliary electrical function, description
Auxiliary electrical function, description-1
Auxiliary function, description
Auxiliary function, description-1
Auxiliary function, description-2
Back-up alarm, description
Back-up alarm, description-1
Battery, safety
Boom Suspension System, description
CareTrack system, description
Charge pump, description
Cold start device, description 11
Cold start device, description
Component descriptions
Control unit, description
Cooling system, description
Cooling unit, performance test
Crankcase breather system, description
Cylinder block, description
Cylinder head for MC70B, MC80B, MC90B and MC110B, description
Data bus system
Drive motor, description
Drivetrain, description
Drivetrain, description-1
Electrical cabling and connectors, checking
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electronic control system, special tool measuring, component
Electronic control system, special tool measuring, E–ECU
Electronic control system, special tool measuring, general
Electronic control system, special tool measuring, I-ECU
Electronic control system, special tool measuring, V-ECU
Engine coolant temperature monitor, description
Engine oil pressure monitor, description
Engine shut down solenoid, description
Engine, description
Engine, general specification
Engine
Error causes
Error codes, build-up 1
Error codes, build-up
Error detection
Exhaust Gas Recirculation (EGR), description
Five-button control function, description
Fuel level sensor, description
Fuel system, description 1
Fuel system, description
Fuses, description 1
Fuses, description
Gear pump, description
Gear train and camshaft, description
General vehicle electronics
Gerotor pump, description
Grounding points (chassis ground)
Grounding points (chassis ground)-1
High flow electrical system, description and operation
Horn, description
Hourmeter, operation
Hydraulic components, cleanliness when handling
Hydraulic components, storing and transporting
Hydraulic cylinders, description
Hydraulic filter restriction monitor, description
Hydraulic fluid temperature monitor, description
Hydraulic oil, description
Hydraulic pumps, overview
Hydraulic pumps, overview-1
Hydraulic quick attach, description
Hydraulic system oil contamination 1
Hydraulic system oil contamination
Hydraulic system, repair of hydraulic components in workshop
Hydraulic system, work instructions
Hydrostatic transmission, description
Hydrostatic transmission, description-1
Hydrostatic transmission, description-2
Hydrostatic transmission, description-3
Ignition switch, description and operation
Implement pump, descripton
Implement pump, descripton-1
Injection pump, description
Injectors, description
Instrument panels
Intake and exhaust system, description
Left instrument panel
Lift and tilt lockout functions, description
Lift and tilt lockout functions, description-1
Lift and tilt lockout functions, description-2
Lift and tilt lockout functions, description-3
Lift function, description
Lift lockout function, description
Lubricating system, description
MA2504, description and measuring 1
MA2504, description and measuring
MA9101, description and measuring
MA9101, description and measuring1
MA9103, description and measuring
MA9104, description and measuring
MA9108, description and measuring
MA9113, description and measuring
Main control valve, description
Main control valve, description-1
Main relief valve, description
Manual lifting of loader arm
Measuring symbols, description
Measuring, general
MID 128 PID 158 Battery voltage, description and measuring
MO2501, description and measuring
Oil cooler, description
Operator’s protective structure, tilt position
Park lock pin, adjusting
Park lock, installing
Park lock, removing
Piston and piston rings, description
Preheating system, description
Pressure priority valve, description
PWM2301, description and measuring
PWM9123, description and measuring
PWM9124, description and measuring
Radiator pressure cap, description
RE2502, description and measuring
Refrigerant, draining
Relay, description
Relay, description-1
Repair instructions
Restraint bar, inspection
RExxxx, Relays general, description and measuring
Right instrument panel
SAE J1708 (Information bus)
SAE J1708 1587 information link, description and measuring
SAE J1939 CAN-bus (control bus)
SAE J1939 CAN control link, description and measuring
Safety when working with air-conditioning refrigerant
SE2201, description and measuring
SE2301, description and measuring
SE2307, description and measuring
SE2308, description and measuring
SE2501, description and measuring
SE2602, description and measuring
SE2701, description and measuring
SE9101, description and measuring
SE9102, description and measuring 1
SE9102, description and measuring
Seat bar, description
Self level function, description
Self level valve, description
Service connection and programming connection
Servo system, description
Servo system, description-1
Standard tightening torques
Starting system, description
Starting system, description-1
SW9161, description and measuring
Throttle Control Description
Tilt function, description
Transmission drive assembly, description
Transmission pump, description
Troubleshooting, air conditioning unit (AC)
Turbocharger, description
Valve mechanism, description
VCADS Pro service tool, general
VCADS Pro tests
Working hydraulic system, description
Working lights, description
Repair
1.Standart Parts and Service
2.Engine with Mounting and Equipment
3.Electrical and Information System
4.Transmission
5.Steering
6.Frame,Springs,Axle Suspension ,Wheels and Tracks
7.Hydraulic System,Digging,Handling,Grading
Service Bulletins
Back up alarm malfunction
Biodiesel fuel for Volvo CE
Cable harness modification
CareTrack Telematics system
Check method on engine oil consumption
Cleaning of engine compartment
Cracked exhaust pipe
Drive Motor Shaft seal leakage
Fuel sampling, method
Hydraulic drive motor mounting frame repair
Hydraulic pump crack
Improved travel motor controllability on pilot steering machines
Installation of Extended Exhaust stacks
New coolant
New exhaust pipe bracket
New fastener assortment
New horn
New joystick stud with 25° angle
New Pressure Switch for Back-Up Alarm on Pilot Machines
Optional Engine Block Heater Extension Cable
Optional Front Counterweights
Pilot Control Loader Joystick Featherability
Pilot hose pin holes
Pilot Travel Joystick Featherability
Portable refillable O-ring kits
Re-installation and sealing of fuel sending units
Replacing hydraulic motor mounting hardware with 15 mm (0.60 in) centering diameter screws
Reporting of accidents and incidents
Reporting of product misuse & near-miss report
Reports
Shaft seal leakage on transmission pump
Skid Steer Loaders, new generation – Phase III
Skid Steer Loaders, Tier II engine in Tier III chassis
Travel motor bearing 1
Travel motor bearing
Volvo Product incident accident report & Interview Form
Diagrams
Electrical symbols and designations
Explanation of wiring diagrams
Hydraulic diagram, MC80B and MC90B, Mechanical controls
Hydraulic diagram, MC80B and MC90B, Pilot controls
Hydraulic diagram, MC80B, Mechanical controls
Hydraulic diagram, MC80B, Pilot controls
Wiring diagram M01 1
Wiring diagram M01
Wiring diagram M02
Wiring diagram M02-1
Wiring diagram M03
Wiring diagram M03-1
Wiring diagram M04
Wiring diagram M05
Wiring diagram M05-1
Wiring diagram M06
Wiring diagram M06-1
Wiring diagram M07
Wiring diagram M07-1
Wiring diagram M08
Wiring diagram M08-1
Wiring diagram M09
Wiring diagram M11
Wiring diagram M13
Wiring diagram M13-1
Wiring diagram M13-2
Wiring diagram M22
Wiring diagram M22-1
Wiring diagram M26
Wiring diagram M26-1
Wiring diagrams
Specifications
37° Flared fitting (steel) (Tube or hose to fitting)
AC system, specifications
Accumulator, specification 1
Accumulator, specification 2
Accumulator, specification
Adjustable straight thread O-Ring fitting (fitting to port)
Air cleaner restriction monitor, specification
Air cleaner, specification
Air preheater, specifications
Alternative fuels
Alternator, specifications
Alternator, tightening torques
Back-up alarm pressure monitor, specification
Back-up alarm, specification
Battery, specification 1
Battery, specification
Cab, specifications 1
Cab, specifications
Cab, weight 1
Cab, weight
Charge system, specification
Control levers, specifications
Coolant with anti-freeze and corrosion protection, recommendation
Coolant
Counterweight, specifications 1
Counterweight, specifications
Dealers retrofitter´s responsibility
Description, complete machine 1
Description, complete machine
Drive motor, specification 1
Drive motor, specification
Drive train capacities 1
Drive train capacities
Drive train, specification
Engine coolant temperature monitor, specification
Engine cooling system, specification
Engine oil pressure monitor, specification
Engine, general specification 1
Engine, general specification
Engine, tightening torque
F.F.F.T Method (Flats From Finger Tight)
Flywheel, specifications
Fuel level sensor, specifications
Fuel system, specifications 1
Fuel system, specifications
Fuel, recommendation
Grease, recommendation
Horn, specification
Hydraulic filter restriction monitor, specification
Hydraulic fluid temperature monitor, specification
Hydraulic pressure, specifications 1
Hydraulic pressure, specifications 2
Hydraulic pressure, specifications 3
Hydraulic pressure, specifications
Hydraulic system, specification 1
Hydraulic system, specification
Hydrostatic drive, specification 1
Hydrostatic drive, specification
Implement pump, specification 1
Implement pump, specification
Information and warning decals
Lift cylinder, specification 1
Lift cylinder, specification 2
Lift cylinder, specification
Lighting front, specification
Lightning rear, specification
Loader buckets, capacities 1
Loader buckets, capacities
Loader cycle times (Full throttle) 1
Loader cycle times (Full throttle)
Lubricating system, specification 1
Lubricating system, specification
Machine dimensions (with standard tires) 1
Machine dimensions (with standard tires)
Machine view
Machine weights 1
Machine weights
Main control valve, specifications
Oil and hydraulic fluid, recommendation
Operating data 1
Operating data
Pallet forks, capacities
Park lock system, specification
Product plates 1
Product plates
Starter motor, specifications
Starter motor, tightening torques
Tilt cylinder, specification 1
Tilt cylinder, specification 2
Tilt cylinder, specification
Transmission pump, specification 1
Transmission pump, specification
Transporting and lifting the machine
Travel speeds 1
Travel speeds
Turbo, general specification
Tyre, specifications 1
Tyre, specifications
Valve mechanism, specifications
Wheel, tightening torque 1
Wheel, tightening torque
Wheel, weight (with standard tires)
Installation Instructions
4-Point Lift
CAB ENCLOSURE W HTR
CAB ENCLOSURE W HTR+AC
Cab enclosure with water heater and AC, installing new
Cab enclosure without water heater and AC, installing new
Care Track Generic
CareTrack
Engine Heater 110V
Engine Heater 220V
Hydraulic Tank Heater
Special Application Door
Special Tools and Time Guide
01 Time Guide Currrent generation 2016-01-08_GB
11 Time Guide Previous generation 2016-01-08_GB
21 Time Guide Old generation 2015-12_22_GB
Camshaft, hardening process update
D6D7 Exhaust gas leakage into the cooling
D6E Camshaft, insufficient hardening
D6E Cylinder liner broken
D8H Camshaft, insufficient hardening
EATS functional check
Inspection form for engine failure_GB
Inspection Programme
Inspection Programme14B
Inspection Programme601B
Inspection ProgrammeB
Kohler 1903 TCR -2504 TCR
Paving Systems ABG Time Guide Old 2009-01-26_GB
Reman Dress level Excel worksheet ver. 2
RM Compaction ABG Time Guide Old 2009-01-26_GB
RM Compaction Time guide old version 2008-10-27_GB
Special tool Manual 2016-12-28 PUB3
Special Tool Recomendations
SSL Inspection Instruction
SSL Inspection Report