Wacker Neuson Dumper 3001 Service Manual and Diagram 1000156004

Description

Contents:
Important information on this service manual
Identification of warnings and dangers
Designated use and exemption from liability
Type labels and component numbers
Description of 3001F components (overview)
Description of 3001S components (overview)
Control stand overview
Instrument panel overview
Front skip maintenance prop0
Swivel skip maintenance prop0
Rollbar1
Centre pivot prop1
Locking the control levers2
Battery master switch2
Chassis
Engine
Travelling drive
Brakes
Steering system
Work hydraulics
Skip
Drive specifications
Vibration
Electric system
Tyres
Noise levels
Coolant compound table
General tightening torques
Dimensions model 3001 front skip0
Dimensions model 3001 swivel skip1
Fluids and lubricants
Maintenance plan (overview)
Service package
Introduction
Fuel system
Engine lubrication system1
Cooling system5
Air filter8
V-belt0
Hydraulic system2
Lubrication points6
Tyres7
Changing wheels8
Axles9
Electric system0
Battery master switch3
General maintenance work4
3TNV88-KNSV engine: overview
Fuel system (up to AB)
Fuel system (starting AC)
Checking the injection nozzles
Adjusting engine revs
Compression
Checking the coolant thermostat0
Oil pressure switch1
Checking the coolant circuit1
Clutch2
Engine 3TNV88-BKNSV overview (from serial no. AE310242D)3
Fuel system (from serial no. AE310242D)5
Checking the injection nozzles8
Adjusting engine revs0
Automatic revs setting option (Tier 3A from AE310242D)0
Compression2
Checking the coolant thermostat2
Oil pressure switch3
Checking the coolant circuit3
Clutch4
Engine trouble4
Variable displacement pump A10VG45DA
A6VM80EZ hydraulic motor
Travelling drive overview (up to AB)
Travelling drive overview (starting AC)
Towing and transporting the machine
Test instruction0
Adjustment3
Axle type label
Drain, fill and check plug
Tightening torques
Articulated joint (up to AB)
Articulated joint (starting AC)
Transfer gearbox (up to AD)
Transfer gearbox (from AE310242D)0
Semiaxles2
Wheel hub4
Front axle brake (up to AB)6
Brake diagram7
Front axle brake (starting AC up to AD)0
Front axle brake (from AE310242D)1
Differential (up to AB)3
Cardan shaft2
Brake circuit (up to AB)
Brake circuit (starting AC)
Steering circuit (up to AB)
Steering circuit (starting AC)
Steering unit: diagram
Steering unit connections
Steering unit overview
Manual spool connections: overview
Valves – differential lock (up to AB)
Dumping the skip: hydraulic diagram (up to AB)
Dumping the skip: hydraulic diagram (starting AC)
Swivelling the skip: hydraulics diagram (up to AB)
Swivelling the skip: hydraulics diagram (starting AC)
Test instructions
Diagram A4 (up to AB)
Diagram legend (up to AB)
Diagram A4 (starting AC)0
Diagram legend (starting AC)1
Ohm’s Law (current, voltage, resistance); power 10-1
Measuring equipment, measuring methods 10-1
Relays 10-2
Electric units 10-3
Control stand overview 10-4
Instrument panel overview 10-5
Wiring diagram (legend) 10-7
Wiring diagram version 1 A4 10-8
Wiring harness 1000115009 main wiring harness up to AB (legend)
Wiring harness 1000115009 main wiring harness up to AB
Wiring harness 1000173558 main wiring harness starting AC (legend)
Wiring harness 1000173558 main wiring harness starting AC
Wiring diagram A3 up to AB (legend)
Wiring diagram A3 (up to AB)
Wiring harness 1000115414 engine wiring harness (legend)
Wiring harness 1000115414 engine wiring harness
Wiring harness 1000075039/1000079012 telltale/indicator base – ignition lock base up to AB (legend)
Wiring harness 1000075039 telltale/indicator base (up to AB)
Wiring harness 1000173351 ignition lock base starting AC
Light switch connector assignment
Legend and STVO wiring harness (Austrian road traffic regulations) 1000166512 (starting AC)
Extension cable (front skip) 1000166698
1 Operation
1.1 Important information on this service manual
1.2 Identification of warnings and dangers
1.3 Designated use and exemption from liability
1.4 Type labels and component numbers
1.5 Description of 3001F components (overview)
1.6 Description of 3001S components (overview)
1.7 Control stand overview
1.8 Instrument panel overview
1.9 Front skip maintenance prop
1.10 Swivel skip maintenance prop
1.11 Rollbar
1.12 Centre pivot prop
1.13 Locking the control levers
1.14 Battery master switch
2 Specifications
2.1 Chassis
2.2 Engine
2.3 Travelling drive
2.4 Brakes
2.5 Steering system
2.6 Work hydraulics
2.7 Skip
2.8 Drive specifications
2.9 Vibration
2.10 Electric system
2.11 Tyres
2.12 Noise levels
2.13 Coolant compound table
2.14 General tightening torques
2.15 Dimensions model 3001 front skip
2.16 Dimensions model 3001 swivel skip
3 Maintenance
3.1 Fluids and lubricants
3.2 Maintenance plan (overview)
3.3 Service package
3.4 Introduction
3.5 Fuel system
3.6 Engine lubrication system
3.7 Cooling system
3.8 Air filter
3.9 V-belt
3.10 Hydraulic system
3.11 Lubrication points
3.12 Tyres
3.13 Changing wheels
3.14 Axles
3.15 Electric system
3.16 Battery master switch
3.17 General maintenance work
4 Engine
4.1 3TNV88-KNSV engine: overview
4.2 Fuel system (up to AB)
4.3 Fuel system (starting AC)
4.4 Checking the injection nozzles
4.5 Adjusting engine revs
4.6 Compression
4.7 Checking the coolant thermostat
4.8 Oil pressure switch
4.9 Checking the coolant circuit
4.10 Clutch
4.11 Engine 3TNV88-BKNSV overview (from serial no. AE310242D)
4.12 Fuel system (from serial no. AE310242D)
4.13 Checking the injection nozzles
4.14 Adjusting engine revs
4.15 Automatic revs setting option (Tier 3A from AE310242D)
4.16 Compression
4.17 Checking the coolant thermostat
4.18 Oil pressure switch
4.19 Checking the coolant circuit
4.20 Clutch
4.21 Engine trouble
5 Travelling drive
5.1 Variable displacement pump A10VG45DA
5.2 A6VM80EZ hydraulic motor
5.3 Travelling drive overview (up to AB)
5.4 Travelling drive overview (starting AC)
5.5 Towing and transporting the machine
5.6 Test instruction
5.7 Adjustment
6 Axles
6.1 Axle type label
6.2 Drain, fill and check plug
6.3 Tightening torques
6.4 Articulated joint (up to AB)
6.5 Articulated joint (starting AC)
6.6 Transfer gearbox (up to AD)
6.7 Transfer gearbox (from AE310242D)
6.8 Semiaxles
6.9 Wheel hub
6.10 Front axle brake (up to AB)
6.11 Brake diagram
6.12 Front axle brake (starting AC up to AD)
6.13 Front axle brake (from AE310242D)
6.14 Differential (up to AB)
6.15 Cardan shaft
7 Brakes
7.1 Brake circuit (up to AB)
7.2 Brake circuit (starting AC)
8 Steering system
8.1 Steering circuit (up to AB)
8.2 Steering circuit (starting AC)
8.3 Steering unit: diagram
8.4 Steering unit connections
8.5 Steering unit overview
9 Hydraulic system
9.1 Manual spool connections: overview
9.2 Valves – differential lock (up to AB)
9.3 Dumping the skip: hydraulic diagram (up to AB)
9.4 Dumping the skip: hydraulic diagram (starting AC)
9.5 Swivelling the skip: hydraulics diagram (up to AB)
9.6 Swivelling the skip: hydraulics diagram (starting AC)
9.7 Test instructions
9.8 Diagram A4 (up to AB)
9.9 Diagram legend (up to AB)
9.10 Diagram A4 (starting AC)
9.11 Diagram legend (starting AC)
10 Electric system
10.1 Ohm’s Law (current, voltage, resistance); power
10.2 Measuring equipment, measuring methods
10.3 Relays
10.4 Electric units
10.5 Control stand overview
10.6 Instrument panel overview
10.7 Wiring diagram (legend)
10.8 Wiring diagram version 1 A4
10.9 Wiring harness 1000115009 main wiring harness up to AB (legend)
10.10 Wiring harness 1000115009 main wiring harness up to AB
10.11 Wiring harness 1000173558 main wiring harness starting AC (legend)
10.12 Wiring harness 1000173558 main wiring harness starting AC
10.7 Wiring diagram A3 up to AB (legend)
10.8 Wiring diagram A3 (up to AB)
10.13 Wiring harness 1000115414 engine wiring harness (legend)
10.14 Wiring harness 1000115414 engine wiring harness
10.15 Wiring harness 1000075039/1000079012 telltale/indicator base – ignition lock base up to AB (legend)
10.16 Wiring harness 1000075039 telltale/indicator base (up to AB)
10.17 Wiring harness 1000173351 ignition lock base starting AC
10.18 Light switch connector assignment
10.19 Legend and STVO wiring harness (Austrian road traffic regulations) 1000166512 (starting AC)
10.20 Extension cable (front skip) 1000166698