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Wacker Neuson Dumper 4001 Operating Manual 1000248113
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- Description
Description
Contents:
1 Warranty and implementation of warranty
1.1 Warranty
1.1.1 Warranty periods
1.1.2 Warranty obligation
1.1.3 Non-warranty in case of defects
1.2 Implementation of warranty
1.2.1 Warranty obligation
1.2.2 Period of warranty
1.2.3 Exclusion of warranty
1.3 Manufacturer’s nameplate
1.4 Directions for ordering spare parts
2 Safety
2.1 Safety rules
2.2 Use
3 Description
3.1 Technical data
3.1.1 Dimensions
3.1.2 Main data
3.1.3 Engine
3.1.4 Travelling gear
3.1.5 Brakes
3.1.6 Steering system
3.1.7 Operating hydraulics
3.1.8 Tyre equipment
3.1.9 Chassis – articulated joint – construction
3.2 Noise emission
3.3 Vibration
3.4 Fire extinguisher
3.5 Labels
4 Designation of structural components
4.1 Operating equipment
4.1.1 Arrangement of fuses in fuse box
4.2 Driver’s seat
4.2.1 Driver’s seat
4.2.2 Roll over bar ROPS
5 Lifting the dumper
6 Loading and transportation
7 Towing facility
8 Towing the dumper
8.1 Open high-pressue circuit
8.2 Loosen spring-loaded brake
9 Inspections before start-up
9.1 Visual inspection
9.2 Check motor oil level
9.3 Check hydraulic oil level
9.4 Check cooling agent level
9.5 Refuelling
9.6 Safety measures prior to start-up
10 Start-up of the machine
10.1 Starting aid (starting with external battery)
11 Driving the dumper
12 Hydraulic operation of the dump body
13 Stopping the dumper
14 Maintenance and care
14.1 General
14.2 Maintenance schedule
15 Daily maintenance
15.1 Visual and leakage inspection
15.2 Engine
15.2.1 Check of motor oil level
15.2.2 Check cooling agent level
15.2.3 Check preliminary filter with water separator
15.2.4 Clean air filter
15.2.5 Refill fuel
15.3 Hydraulic system
15.3.1 Check hydraulic oil level
16 Weekly maintenance
and/or after every 50 operating hours
16.1 Engine
16.1.1 Check engine fastening
16.1.2 V-belt tension
16.1.3 Change motor oil and filter
16.1.4 Battery
16.1.5 Fuel filter and water separator
16.1.6 Clean radiator fins
16.2 Hydraulic system
16.2.1 Hydraulic pump
16.2.2 Clean hydraulic radiator fins
16.2.3 Change hydraulic oil filter (combination filter)
16.2.4 Lubrication chart
16.2.5 Tyre pressure
17 Maintenance after every 125 – 250 operating hours
17.1 Engine
17.1.1 Change motor oil and oil filter
17.1.2 Replace fuel filter
17.1.3 Check engine speed and exhaust system
17.2 Hydraulic system
17.2.1 Check hydraulic oil and hydraulic oil filter
17.3 Electrical system
17.4 Winter operation
18 Maintenance after every 500 operating hours
18.1 Engine
18.1.1 Change air filter
18.1.2 Check tappet clearance
18.1.3 Check cooling system and hoses for leakage
18.1.4 Check electrical connections
18.1.5 Check preheating system
18.2 Hydraulic system
18.2.1 Check primary valves
18.2.2 Change hydraulic oil and filter
19 Maintenance after every 1000 operating hours
19.1 Engine
19.1.1.1 Check dynamo and starter
19.1.2 Clean fuel tank
19.1.3 Change fuel filter
19.1.4 Check water pump
19.1.5 Change air filter
19.1.6 Change motor oil and oil filter
19.2 Tyres
19.3 Brakes
20 Maintenance for idle period
20.1 Preparing for idle condition
20.2 Start-up after idle period
21 List of lubricants
22 Failures
23 Hydraulic circuit diagram
23.1 Plan hydraulic circuit
24 Electric cirucit diagram
24.1 Plan electrical circuit diagram
Safety instructions for the operation of earth-moving machinery















