Wacker Neuson Excavator 1404 Operating Manual 1000164553

Description

Contents:
Operator’s Manual
Table of contents
1 Introduction
1.1 Important information on this Operator’s Manual
1.2 Machine overview
1.3 Brief description
Travelling drive
Work hydraulics
Cooling system
Cab (ROPS, TOPS and FOPS)
1.4 Fields of application, attachments
Use: attachment
1.5 Regulations
1.6 EC Declaration of Conformity version 1404 RD
1.7 Type labels and component numbers
1.8 Signs and symbols
1.9 Fire extinguisher
2 Safety instructions
2.1 Identification of warnings and dangers
2.2 Warranty
2.3 Designated use and exemption from liability
2.4 General conduct and safety instructions
Organisational measures
Selection and qualification of staff, basic responsibilities
2.5 Safety instructions regarding operation
Normal operation
Applications with lifting gear
Trailers and attachments
Transport
2.6 Safety instructions for maintenance
2.7 Warning of special hazards
Electrical energy
Gas, dust, steam, smoke
Hydraulics
Noise
Oil, grease and other chemical substances
Battery
Air intake
Tracks
3 Operation
3.1 Cab overview
3.2 Cab overview (legend)
3.3 Instrument panel overview
3.4 Instrument panel overview (legend)
3.5 Putting into operation
Safety instructions
Putting the machine into operation for the first time
Running-in period
Check lists
Start-up checklist
Operation checklist
Parking checklist
3.6 Driving the excavator
Preheating start switch: overview
Throttle lever: overview
Telltales and warning lights: overview
Before starting the engine
Starting the engine: general
Procedure
Starting with the drive interlock (option)
Starting at low temperatures
When the engine has started …
Engine warm-up
Jump-starting the engine (supply battery)
Special instructions for driving on public roads
Moving off
Drive levers
Hydraulic brake
3.7 Driving on slopes
Specific safety instructions
Driving on slopes
Stabiliser blade control/telescopic undercarriage (option)
Parking the machine
Parking the machine on slopes
Light system
Roof lights (option)
Interior light
Rotating beacon (option)
Cab heating and ventilation
Heating adjustment
Washer system
Tank for washer system
Seat adjustment
Weight adjustment
Horizontal adjustment
Backrest adjustment
Seat belt
Emergency exit (with cab option)
Front window (with cab option)
Door (with cab option)
Engine cover
Battery master switch (model 1404)
Exit through the door (with standard cab option)
Towing the track excavator
Towing
Crane handling the machine
Loading and transporting the machine
Tying down the machine
3.8 Working with the machine
General safety instructions
3.9 Control levers/ISO controls: overview
Left-hand side control lever
Boom swivel controls
Auxiliary hydraulics
Right-hand side control lever
Lowering the boom at engine standstill/energy failure
Rotating the upper carriage
Swivel unit brake
3.10 Changeover valve for SAE/ISO controls (option)
Directional valve position
Directional valve
3.11 Re-equipping attachments
Removing a bucket
Mounting a bucket
Quickhitch (option)
Hydraulic quickhitch (option)
Maintenance
Operation
Connections for auxiliary hydraulics
Grab couplings
Attachments
Working with the standard bucket
Inadmissible work procedures
Excavator work position
Bucket position when digging
Excavating trenches
Loading
Grading
Excavating trenches sideways
3.12 Grading
Working alongside trenches
4 Troubleshooting
4.1 Engine trouble
5 Maintenance
5.1 Introduction
5.2 Fuel system
Refuelling
Draining the fuel
Stationary fuel pumps
Diesel fuel specification
Bleeding the fuel system
Fuel prefilter with water separator
5.3 Engine lubrication system
Checking the oil level
Draining engine oil
Filling up engine oil
5.4 Engine cooling system
Checking/filling up coolant
5.5 Air filter
Replacing the filter
5.6 V-belt
Checking V-belt tension
Tightening the V-belt (dynamo)
Tightening the V-belt (alternator)
5.7 Hydraulic system
Checking the hydraulic oil level
Filling up hydraulic oil
Important information for the use of biodegradable oil
5.8 Pilot valve (from serial number AF01441)
Checking hydraulic pressure lines
5.9 Tracks
Checking track tension
Setting the tracks
5.10 Travelling drive
Checking the oil level and filling up oil
Draining oil
Maintenance of attachments
5.11 Electrical system
Service and maintenance work at regular intervals
Instructions concerning specific components
Alternator
5.12 General maintenance work
Cleaning
General instructions for all areas of the machine
Inside the cab
Exterior of the machine
Engine compartment
Screw connections and attachments
Pivots and hinges
5.13 Fluids and lubricants
Additional oil change and filter replacement (hydraulics)
5.14 Maintenance plan (overview)
5.15 Maintenance label
Explanation of symbols on the maintenance label
6 Specifications
6.1 Chassis
6.2 Engine
6.3 Hydraulic system
6.4 Undercarriage and swivel unit
6.5 Stabiliser blade
6.6 Work hydraulics
6.7 Electrical system
Fuses on left-hand side control lever base
Main fuse and relays in the engine compartment
6.8 Noise levels
6.9 Vibration
6.10 Coolant compound table
6.11 Dimensions model 1404
6.12 Lift capacity table 1404 RD
6.13 Lift capacity table 1404 RD with long stick (option)
6.14 Lift capacity table 1404 RD with cab (option) and telescopic undercarriage (option)
6.15 Lift capacity table 1404 RD with cab (option), long stick (option) and telescopic undercarriage (option)