Wacker Neuson Excavator 9503 Operating Manual 1000171927

Description

Contents:
Operator’s Manual
Table of contents
1 Introduction
1.1 Important information on this Operator’s Manual
1.2 Machine overview
1.3 Brief description
Travelling drive
Work hydraulics
Cooling system
Cab (TOPS and FOPS)
1.4 Fields of application, attachments
Use: attachment
1.5 Regulations
1.6 EC declaration of conformity version 9503 WD
1.7 Type labels and component numbers
1.8 Signs and symbols
Alignment marks
1.9 Mark on front stabiliser blade (option)
1.10 Fire extinguisher
2 Safety instructions
2.1 Identification of warnings and dangers
2.2 Warranty
2.3 Designated use and exemption from liability
2.4 General conduct and safety instructions
Organisational measures
Selection and qualification of staff, basic responsibilities
2.5 Safety instructions regarding operation
Normal operation
Travelling on public roads
Applications with lifting gear
Trailers and attachments
Transport
2.6 Safety instructions for maintenance
2.7 Warning of special hazards
Electrical energy
Gas, dust, steam, smoke
Hydraulics
Noise
Oil, grease and other chemical substances
Battery (up to serial number AH01646)
Battery (from serial number AH01647)
Tyres
3 Operation
3.1 Cab overview
3.2 Instrument panel, multifunctional lever, switch consoles: overview
3.1 Putting into operation
Safety instructions
Putting the machine into operation for the first time
Running-in period
Check lists
Start-up checklist
Operation checklist
Parking checklist
3.2 Telltales and warning lights: overview
3.3 Before starting the engine
Starting the engine: general
Procedure
Throttle
3.4 Starting with the drive interlock (option)
3.5 Starting at low temperatures
When the engine has started …
3.6 Engine warm-up
3.7 Jump-starting the engine (supply battery)
3.8 Hydraulic brake
Hydraulic brake effect when driving in work position (with hydraulic operation)
Hydraulic brake effect when driving on roads (with accelerator pedal)
3.9 Service brake
3.10 Release lever
3.11 Parking brake
3.12 Special instructions for driving on public roads
3.13 Safety-critical function: work position/road travel
4 wheel steering
Steering direction
Oscillating axle interlock
1st/2nd speed switch
Service brake
Outriggers
Front stabiliser blade (option)
Work position/road travel switch
3.14 Moving off hydraulically in work position
Drive lever
Drive pedal
3.15 Changing over to road travel
3.16 Moving off on roads
Accelerator pedal
3.17 Steering modes
3.18 Changing the steering mode (option)
Front wheel steering
Crab steering (option)
Four wheel steering (option)
3.19 Steering direction changeover
3.20 Adjusting the steering column
3.21 2nd speed
3.22 Locking the oscillating axle
3.23 Driving on slopes
Specific safety instructions
Driving on slopes
3.24 Front outriggers (option)
3.25 Rear outriggers
3.26 Stabiliser blade (option)
3.27 Parking the machine
Parking the machine on slopes
3.28 Control elements
Working lights
Roof lights (option)
Light system
Multifunctional lever
Hazard warning system
Interior light
Rotating beacon (option)
Cab heating and ventilation
Heating adjustment
Air conditioning (option)
Recirculated air mode
Washer system
Tank for washer system
3.29 Seat adjustment
Weight adjustment
Height adjustment
Horizontal adjustment
Adjusting the seat depth
Backrest adjustment
3.30 Seat belt
3.31 Emergency exit
3.32 Front window
3.33 Door
Exit through the door
Adjusting the left-hand side armrest
Opening the side window
3.34 Engine cover
3.35 Battery master switch (model 9503)
3.36 Cab
Tilting the cab
3.37 Interlocks
Interlock for boom and attachment
Interlock for boom and upper carriage
Interlock for front (option)/rear outriggers
Bucket position for road travel
3.38 Wheel chocks
3.39 Towing the mobile excavator
Towing
Opening the “Drive” hydraulic circuit
Unlocking the parking brake in an emergency
Adjusting the parking brake after it has been unlocked in an emergency
3.40 Loading the machine
Crane handling the machine
Loading and transporting the machine
Tying down the machine
3.41 Working with the machine
General safety instructions
3.42 Control levers/ISO controls: overview
Left-hand side control lever
Boom swivel controls/auxiliary hydraulics/triple articulation boom (option)
Lowering the boom with the engine stopped
Rotating the upper carriage
Swivel unit brake
3.43 Changeover valve for SAE/ISO controls (option)
Right-hand side control lever
Directional valve position
Directional valve
3.44 Control lever with proportional controls (option): overview
Function
Operating the boom/auxiliary hydraulics
Hammer operation
Adjusting control response
Characteristic curves – status indicator
Measures to be taken in case of malfunctions
3.45 Control lever if equipped with 3rd control circuit (option): overview
3.46 Releasing the pressure on the work hydraulics
Releasing pressure
Pressure release with proportional controls (option)
3.47 Re-equipping attachments
Removing a bucket
Mounting a bucket
3.48 Quickhitch (option)
3.49 Hydraulic quickhitch (option)
Maintenance
Operation
3.50 Powertilt (option)
Re-equipping
Mounting the Powertilt unit
Removing the Powertilt unit
Port
Right-hand side control lever (Powertilt)
Enabling the 3rd control circuit
3.51 Auxiliary hydraulics connections
Quick-connect couplings
Attachments
3.52 “Hose burst valve” safety feature (option)
3.53 Before starting work
Examining the site
Preparing the ground
3.54 Working with the excavator
Preparing the excavator
Working with the standard bucket
Inadmissible work procedures
Excavator work position
Bucket position when digging
Excavating trenches
Loading
Grading
Excavating trenches sideways
Working alongside trenches
3.55 Grading
3.56 Safe load indicator (option)
3.57 Applications with lifting gear
Lifting gear applications
Fastening loads
4 Troubleshooting
4.1 Troubleshooting
4.2 Malfunctions of the Powertilt unit
5 Maintenance
5.1 Introduction
Maintenance of attachments
5.2 Fuel system
Refuelling
Fuel-filling pump (option) up to serial no. AH01415
Fuel-filling pump (option) from serial no. AH01416
Stationary fuel pumps
Diesel fuel specification
Bleeding the fuel system
Fuel prefilter with water separator
5.3 Engine lubrication system
Checking the oil level
Filling up engine oil
5.4 Engine and hydraulics cooling system
Checking/filling up coolant
5.5 Air filter
Replacing the filter
5.6 V-belts
Checking V-belt tension
Retightening V-belts
Checking the V-belt of the air conditioning system (option)
Tightening the V-belt of the air conditioning system (option)
5.7 Hydraulic system
Checking the hydraulic oil level
Filling up hydraulic oil
Important information for the use of biodegradable oil
5.8 Pilot valve
Replacing the reflux filter
Replacing the boost pressure filter
Checking hydraulic pressure lines
5.9 Overview of lubrication points
Standard boom
Triple articulation boom (option)
Steering housing
Cardan shaft
Bulkhead – oscillating axle
Live ring
Offset bucket (option)
Offset bucket quickhitch (option)
5.10 Axle mounting
Front axle
Rear axle
5.11 Stop plate fastening of the oscillating axle
5.12 Tyres
Inspection work
Wheel change
5.13 Travelling drive
Checking the oil level and filling up oil
Draining oil
5.14 Cardan shaft
Daily checks
Lubrication work
5.15 Central lubrication system (option)
Adjusting breaks and lubrication times
Repair in case of clogging
5.16 Electrical system
Service and maintenance work at regular intervals
Instructions concerning specific components
Alternator
Dry cell (from serial number AH01647)
5.17 General maintenance work
Cleaning
General instructions for all areas of the machine
Inside the cab
Exterior of the machine
Engine compartment
Screw connections and attachments
Pivots and hinges
Powertilt (option)
5.18 Maintenance if the machine is out of service for a longer period of time
Preparatory work before taking the machine out of service
Putting the machine into operation again
5.19 Fluids and lubricants
Additional oil change and filter replacement (hydraulics)
5.20 Maintenance plan (overview)
5.21 Maintenance label
Explanation of symbols on the maintenance label
6 Specifications
6.1 Chassis
6.2 Engine
6.3 Undercarriage
6.4 Brakes
6.5 Swivel unit
6.6 Steering system
6.7 Hydraulics
6.8 Electrical system
Fuse box on right-hand side cab wall
Main fuse box with relays on partition wall
Relays
6.9 Noise levels
6.10 Outriggers or stabiliser blade (option)
6.11 Tyres
6.12 Vibration
6.13 Coolant compound table
6.14 Powertilt
6.15 Dimensions model 9503 WD
6.16 Dimensions model 9503 WD with triple articulation boom (option)
6.17 Lift capacity table 1: 20 kph version, rear stabiliser blade, one steering axle, one-piece boom, twin tyres
6.18 Lift capacity table 2: 20 kph version, rear stabiliser blade, one steering axle, one-piece boom, wide tyres
6.19 Lift capacity table 3: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, one-piece boom, twin tyres
6.20 Lift capacity table 4: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, one-piece boom, wide tyres
6.21 Lift capacity table 5: 20 kph version, rear outriggers, one steering axle, one-piece boom, twin tyres
6.22 Lift capacity table 6: 20 kph version, rear outriggers, one steering axle, one-piece boom, wide tyres
6.23 Lift capacity table 7: 20 kph version, rear stabiliser blade, one steering axle, triple articulation boom, twin tyres
6.24 Lift capacity table 8: 20 kph version, rear stabiliser blade, one steering axle, triple articulation boom, wide tyres
6.25 Lift capacity table 9: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, triple articulation boom, twin tyres
6.26 Lift capacity table 10: 20 kph version, rear stabiliser blade, front outriggers, one steering axle, triple articulation boom, wide tyres
6.27 Lift capacity table 11: 20 kph version, rear outriggers, one steering axle, triple articulation boom, twin tyres
6.28 Lift capacity table 12: 20 kph version, rear outriggers, one steering axle, triple articulation boom, wide tyres