Wacker Neuson Wheel Loader WL50 Operating Manual 139375184

Description

Contents:
PREFACE
1 BASIC INFORMATION
1.1 Notes about this Operator’s Manual
1.2 Explanation of the symbols used in this Operator’s Manual
1.3 Warranty and liability
1.4 Intended use
2 BASIC SAFETY INSTRUCTIONS
2.1 Organizational measures
2.2 Selection and qualification of personnel / basic duties
2.3 Safety instructions for certain operating phases
2.3.1 Safety instructions for normal operation
2.3.2 Safety instructions for other operating modes
2.4 Safety instructions for particular hazards
2.4.1 Forklift attachment
2.4.2 Working near overhead power lines
2.4.3 Electrical power
2.4.4 Flying sparks / fire danger
2.4.5 Gas, dust, steam, smoke
2.4.6 Hydraulics, pneumatics
2.4.7 Tip-overs
2.4.8 Noise
2.4.9 Oils, grease and other chemical substances
2.5 Transporting and towing / restarting
2.6 Final decommissioning / dismantling
2.7 Safety labels used
2.8 Safety devices
2.8.1 Fire extinguisher
2.8.2 Rotating beacon
2.8.3 Seat belt
2.8.4 Emergency exit
2.8.5 Backup alarm for reverse drive
2.8.6 Battery disconnect switch
2.8.7 Loader lift arm locking system
3 TECHNICAL DATA
3.1 Technical description
3.2 Loader data
3.3 Product identification number plates
3.4 Dimensions
4 DESCRIPTION OF THE INDICATOR, WARNING AND CONTROL ELEMENTS
4.1 Operating elements and instruments
4.2 Control and warning lights
4.3 Indicator devices
4.4 Switches / rotary switches
4.5 Rocker switches
5 OPERATING AND OPERATION
5.1 Before starting up
5.1.1 Fueling
5.1.2 Operation
5.1.3 Doors and windows
5.1.4 Adjusting the operator’s seat
5.1.5 Adjusting the steering column
5.1.6 Seat belt
5.2 Starting up
5.2.1 Lighting system and forward warning device
5.2.2 Wipers and windshield washer system
5.2.3 Headlights and rotating beacon
5.2.4 Ventilation and heating of the cab
5.2.5 Before starting the engine
5.2.6 Starting the engine
5.3 Propulsion operation
5.3.1 Preparation for travel in public traffic
5.3.2 Travel speed
5.3.3 Stopping and parking
5.4 Work operation
5.4.1 Operating lever for Loader lift arms
5.4.2 Loader lift arms locking system
5.4.3 Activating the optional hydraulics
5.4.4 Differential lock
5.4.5 Changing attachments
5.4.6 Bucket
5.4.7 Tip-overs
5.4.8 Precaution measures for various temperature conditions
5.5 Optional equipment
6 TOWING AND TRANSPORTING
6.1 Towing
6.2 Transporting
7 Lowering loader arms
8 Relieving RESIDUAL PRESSURE IN THE HYDRAULIC SYSTEM
9 SECURING THE LOADER
10 SERVICING AND INSPECTION
10.1 Basic safety instructions for servicing and inspection
10.2 Servicing and inspection intervals
10.3 Lubrication schedule
10.4 Cleaning the loader
10.5 General safety check
10.6 Specifications and filling quantities
10.7 Maintenance and inspection work
10.7.1 Preparation for maintenance and inspection work
10.7.2 Servicing the engine
10.7.3 Servicing the fuel system
10.7.4 Servicing the air filter system
10.7.5 Servicing the cooling system
10.7.6 Servicing the hydraulic system
10.7.7 Servicing the axles
10.7.8 Servicing the brakes
10.7.9 Servicing the tires and wheels
10.7.10 Servicing the cab vent filter
10.7.11 Servicing the air conditioning system
10.7.12 Servicing the electrical system
10.8 Jump-starting / emergency starting
10.9 Loader storage
11 Troubleshooting and emergency maintenance
12 Safety instructions for repairs
12.1 General safety regulations for repairs
12.2 Engine
12.3 Welding work
12.4 Hydraulic system
12.5 Brakes
13 FINAL SHUTDOWN OF THE LOADER / DECOMMISSIONING
14 Appendix
14.1 Ordering replacement parts
14.2 Inspection verification
Index
List of figures
Activating the optional hydraulics
Activating the optional hydraulics using the button
Activating the optional hydraulics using the control lever
Adding engine oil
Adding hydraulic fluid
Adjusting the operator’s seat
Adjusting the steering column
Air conditioning system
Air filter dust valve
Air pressure table for tires
Articulation frame lock
Battery
Braking and stopping
Changing attachments
Changing speeds
Changing the axle oil
Changing the coolant
Changing the engine oil
Changing the engine oil filter
Changing the fuel pre-filter
Changing the hydraulic fluid
Changing the main fuel filter
Changing the return filter element
Changing the travel direction
Changing travel directions
Changing wheels
Checking / changing the safety filter
Checking the antifreeze mix
Checking the axle oil level
Checking the battery acid level
Checking the brake fluid level / adding brake fluid
Checking the coolant level / refilling the coolant
Checking the engine oil level
Checking the hydraulic fluid level
Check main air filter element / clean / replace
Cleaning the cooling system
Coupling of attachments
Daily servicing
Depressurized return line
Description of the indicator, warning and control elements
Detent mechanism for the optional hydraulics
Differential lock
Dimensions
Disconnecting the drive (Bypass- switching)
Each time before starting work
Electrical connector on the loader lift arms
Filling the container for the windshield washer system
First inspection after 50 operating hours
Fueling
Fuel system
Fuse allocation
Headlights and rotating beacon
Hydraulic fluid cooler
If the engine does not start
Independent driving onto the transport device
Inflating the tires
Inspection after 500 operating hours
Inspection intervals
Jump-starting / emergency starting
Lighting system and forward warning device
Loader data
Loader lift arm damping
Loader lift arms locking system
Loader Tie-Down
Loader travel
Loading on a transport vehicle
Loading with crane
Lubrication schedule
Operating lever for Loader lift arms
Preheating
Rear window heating
ROPS / FOPS – protective structures
Safety belt
Servicing the air filter system
Servicing the axles
Servicing the battery
Servicing the brakes
Servicing the electrical system
Servicing the engine
Servicing the fuel system
Servicing the hydraulic system
Servicing the tires and wheels
Servicing the water separator
Specifications and filling quantities
Starting the engine
Technical descriptions
The rotating beacon
Tilting the operator’s platform
Tip-overs
Towing equipment
Troubleshooting and emergency maintenance
Troubleshooting for the loader
Troubleshooting for transmission pump / oil engine
Uncoupling attachments
Ventilation filter / hydraulic fluid filler neck
Venting the fuel system
Venting the hydraulic system
Weekly servicing
Wipers and windshield washer system
Working with the bucket
Fig. 1 Document pocket
Fig. 2 Transport of large bales or packaged goods
Fig. 3 Location of the Safety labels
Fig. 4 Fire extinguisher
Fig. 5 Attaching the rotating beacon
Fig. 6 Seat belt
Fig. 7 Emergency exit
Fig. 8 Battery disconnect switch
Fig. 9 Switch for loader lift arms lock
Fig. 10 Vehicle ID
Fig. 11 Dimensions
Fig. 12 Operating elements
Fig. 13 Control and warning lights
Fig. 14 Indicator devices
Fig. 15 Rotary switches
Fig. 16 Rocker switches 1
Fig. 17 Rocker switches 2
Fig. 18 Rocker switches 3
Fig. 19 Fuel filler neck
Fig. 20 Cab door locking mechanism
Fig. 21 Window locking mechanism
Fig. 22 Window arrest
Fig. 23 Door arrest
Fig. 24 Release door arrest
Fig. 25 Door put-up hinges
Fig. 26 Adjusting the operator’s seat
Fig. 27 Adjusting the steering column
Fig. 28 Buckling the seat belt
Fig. 29 Adjusting the seat belt
Fig. 30 Lighting / forward warning device
Fig. 31 Switches for windshield wipers
Fig. 32 Location of the windshield washer container
Fig. 33 Headlight and rotating beacon switches
Fig. 34 Heating controller
Fig. 35 Ventilation jets
Fig. 36 Rocker switch for air conditioning system
Fig. 37 Starting switch
Fig. 38 Changing direction
Fig. 39 Operating lever for loader lift arms
Fig. 40 Switch for the locking mechanism of the loader lift arms
Fig. 41 Operating lever for the optional hydraulics
Fig. 42 Three-way valve
Fig. 43 Hydraulic connections
Fig. 44 Button for optional hydraulics
Fig. 45 Depressurized return line
Fig. 46 Switch for differential lock
Fig. 47 Switching the three-way valve
Fig. 48 Coupling the hydraulic locking mechanism
Fig. 49 Control lever movements
Fig. 50 Level indicator
Fig. 51 Loading work 1
Fig. 52 Loading work 2
Fig. 53 Loading work 3
Fig. 54 Excavation work 4
Fig. 55 Excavation work 5
Fig. 56 Switch for loader lift arm damping
Fig. 57 Electrical connector on the loader lift arms
Fig. 58 Switch for the electrical connector on the loader lift arms
Fig. 59 Towing equipment
Fig. 60 Disconnecting the drive
Fig. 61 Articulation frame lock
Fig. 62 Attachment point label
Fig. 63 Attachment points
Fig. 64 Tie down point label
Fig. 65 Tie down points
Fig. 66 Tying down the loader
Fig. 67 Emergency lowering of the loader lift arms
Fig. 68 Reducing residual pressure
Fig. 69 Load holding control valve
Fig. 70 Points of lubrication
Fig. 71 Opening the engine enclosure
Fig. 72 Position of the cab mounting bolts
Fig. 73 Tilting the cab
Fig. 74 Cab safety support
Fig. 75 Checking the engine oil / filling the oil
Fig. 76 Engine oil drain opening
Fig. 77 Location of the engine oil filter
Fig. 78 Position of the fuel filters
Fig. 79 Water separator
Fig. 80 Main fuel filter
Fig. 81 Fuel hand-feed pump
Fig. 82 Location of the air filter
Fig. 83 Air filter elements
Fig. 84 Engine temperature sensor
Fig. 85 Hydraulic oil temperature sensor
Fig. 86 Radiator opening
Fig. 87 Checking the antifreeze mix
Fig. 88 Cleaning the cooling system
Fig. 89 Hydraulic fluid cooler
Fig. 90 Ventilation filter
Fig. 91 Hydraulic fluid dip stick
Fig. 92 Hydraulic fluid drain plugs
Fig. 93 Return filter
Fig. 94 Filter insert
Fig. 95 Differential
Fig. 96 Transfer case
Fig. 97 Wheel reduction
Fig. 98 Brake fluid container
Fig. 99 Cab vent filter
Fig. 100 Master fuses
Fig. 101 Fuse boxes
Fig. 102 Fuse allocation
Fig. 103 Location of the battery
Fig. 104 Connecting the jumper cables