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ZF Marine Transmission 2000 Series Operating Instructions 3100758101
10 USD
- Description
Description
Contents:
Foreword
The operating instructions apply to the standard version of the transmission. Variations are poss…
Ensure that these operating instructions are always kept to hand. Carefully read the operating in…
1 Description
1.1 Power, speed, rotation direction, ratio, type plate
1.2 General
2 Transmission views
2.1 ZF 2000 – transmission views
2.2 ZF 2000 A – transmission views
2.3 ZF2000 V – transmission views
3 Monitoring data for ZF 2000 Series
4 Functional description
5 Oil supply and transmission cooling
5.1 Control unit and transmission actuation
6 Actuation
6.1 Electrical transmission actuation
6.2 Mechanical transmission actuation
7 Normal operation
7.1 Changeover
7.2 Operation with engine at a standstill and propeller driven by the current (trailing operation)
7.3 Special versions / special scope of supply
8 Operating when the actuation device is faulty
8.1 Mechanical emergency operation of the electrical actuation valve
- Switch off the engine.
- Set the shift position on the pilot valve.
- Start the engine and check the correct direction of travel. Repeat points 1 to 3 to correct th…
8.2 Mechanical emergency operation of the mechanical actuation valve - Switch off the engine.
- Make sure the pull/push cable or linkage for the removed mechanical actuation is unhooked.
- By hand, move the lever of the pilot valve to the required shift position until it engages.
- Use appropriate measures (e.g. wire, cord, etc.) to secure the selector lever in the selected …
- Start the engine and check the correct direction of travel. Repeat points 1 to 3 to correct th…
9 Operation with emergency shift (“Come home screws”) - Switch off the engine.
- Disable the activation function for the pilot valve (section 6), e.g. by removing the plugs fr…
- Determine which clutch to engage. To do this, you need to know the direction of rotation of th…
- Unscrew and remove the screw plugs (use the 8 mm Allen screw).
- Slowly turn the engine using a barring gear on the engine end and shine a torch through the ho…
- Screw in the screw plugs to close the housing apertures.
- Switch off the engine.
- Determine which clutch to engage.
- Unscrew and remove the screw plugs (use the 8 mm Allen screw).
- Slowly turn the engine using a barring gear on the engine end and shine a torch through the ho…
- Screw in the screw plugs to close the housing aperture.
- Restore the activation function for the pilot valve (section 6), e.g. by connecting the plugs …
10 Trolling
10.1 Electrical trolling (special equipment)
10.2 ZF-AUTOTROLL (special equipment)
11 Troubleshooting notes
- ee monitoring data, Section3 as well as transmission views, Section2.
12 Spare parts orders and service centers
If a transmission fault cannot be remedied using the troubleshooting notes in section11, please …
Only use genuine ZF spares when carrying out repairs.
13 Maintenance / ZF Duty Classification Definitions
13.1 Application group P
13.2 Application group L
13.3 Application group M
13.4 Application group C
14 Maintenance time schedule
14.1 Regular maintenance jobs
14.2 Additional one-off maintenance jobs on new or overhauled transmission (also see maintenance …
14.3 Anti-corrosion protection measures after long periods of downtime (see “Corrosion-proofing” …
15 Maintenance job schedule
15.1 Maintenance level / maintenance jobs
16 Tool kit for maintenance
16.1 Tool kit W1











