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ZF Marine Transmission 2000 Series Operating Instructions 3100758101

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ZF Marine Transmission 2000 Series Operating Instructions 3100758101

Size: 1.72 MB
Format: PDF
Language: English
Brand: ZF
Type of Machine: Marine Transmission
Type of Manual: Operators Instructions
Model: ZF Marine Transmission 2000 Series
ZF 2000; ZF 2050; ZF 2150
ZF 2000 NR; ZF 2050 NR; ZF 2150 NR
ZF 2000 A; ZF 2050 A; ZF 2150 A
ZF 2000 NRA; ZF 2050 NRA; ZF 2150 NRA
ZF 2000 V; ZF 2050 V; ZF 2150 V
ZF 2000 NRV; ZF 2050 NRV; ZF 2150 NRV
Part Number: 3100 758 101
Number of Pages: 86 Pages

10 USD

  • Description

Description

Contents:
Foreword
The operating instructions apply to the standard version of the transmission. Variations are poss…
Ensure that these operating instructions are always kept to hand. Carefully read the operating in…
1 Description
1.1 Power, speed, rotation direction, ratio, type plate
1.2 General
2 Transmission views
2.1 ZF 2000 – transmission views
2.2 ZF 2000 A – transmission views
2.3 ZF2000 V – transmission views
3 Monitoring data for ZF 2000 Series
4 Functional description
5 Oil supply and transmission cooling
5.1 Control unit and transmission actuation
6 Actuation
6.1 Electrical transmission actuation
6.2 Mechanical transmission actuation
7 Normal operation
7.1 Changeover
7.2 Operation with engine at a standstill and propeller driven by the current (trailing operation)
7.3 Special versions / special scope of supply
8 Operating when the actuation device is faulty
8.1 Mechanical emergency operation of the electrical actuation valve

  1. Switch off the engine.
  2. Set the shift position on the pilot valve.
  3. Start the engine and check the correct direction of travel. Repeat points 1 to 3 to correct th…
    8.2 Mechanical emergency operation of the mechanical actuation valve
  4. Switch off the engine.
  5. Make sure the pull/push cable or linkage for the removed mechanical actuation is unhooked.
  6. By hand, move the lever of the pilot valve to the required shift position until it engages.
  7. Use appropriate measures (e.g. wire, cord, etc.) to secure the selector lever in the selected …
  8. Start the engine and check the correct direction of travel. Repeat points 1 to 3 to correct th…
    9 Operation with emergency shift (“Come home screws”)
  9. Switch off the engine.
  10. Disable the activation function for the pilot valve (section 6), e.g. by removing the plugs fr…
  11. Determine which clutch to engage. To do this, you need to know the direction of rotation of th…
  12. Unscrew and remove the screw plugs (use the 8 mm Allen screw).
  13. Slowly turn the engine using a barring gear on the engine end and shine a torch through the ho…
  14. Screw in the screw plugs to close the housing apertures.
  15. Switch off the engine.
  16. Determine which clutch to engage.
  17. Unscrew and remove the screw plugs (use the 8 mm Allen screw).
  18. Slowly turn the engine using a barring gear on the engine end and shine a torch through the ho…
  19. Screw in the screw plugs to close the housing aperture.
  20. Restore the activation function for the pilot valve (section 6), e.g. by connecting the plugs …
    10 Trolling
    10.1 Electrical trolling (special equipment)
    10.2 ZF-AUTOTROLL (special equipment)
    11 Troubleshooting notes
  • ee monitoring data, Section3 as well as transmission views, Section2.
    12 Spare parts orders and service centers
    If a transmission fault cannot be remedied using the troubleshooting notes in section11, please …
    Only use genuine ZF spares when carrying out repairs.
    13 Maintenance / ZF Duty Classification Definitions
    13.1 Application group P
    13.2 Application group L
    13.3 Application group M
    13.4 Application group C
    14 Maintenance time schedule
    14.1 Regular maintenance jobs
    14.2 Additional one-off maintenance jobs on new or overhauled transmission (also see maintenance …
    14.3 Anti-corrosion protection measures after long periods of downtime (see “Corrosion-proofing” …
    15 Maintenance job schedule
    15.1 Maintenance level / maintenance jobs
    16 Tool kit for maintenance
    16.1 Tool kit W1