SDMO Generators J88K User and Maintenance Manual 33504439102NE_0

Description

Contents:
1 Preface
1.1 Description of the documentation for generating sets
1.2 General recommendations
2 Safety instructions
2.1 Meaning of the pictograms on the generating set
2.2 General guidelines
2.3 Risks relating to handling phases
2.4 Risk of electrocution
2.4.1 Safety precautions in case of electrical shock
2.5 Risk of fire, burns and explosions
2.6 Risks relating to exhaust gases and Risks related
2.7 Risks relating to noise
2.8 Guidelines for protecting the environment
3 General description of the equipment
3.1 Identification plates
3.1.1 Identifying sets
3.1.2 Location of plates on generating sets with and without an enclosure
3.1.3 Location of plates on containerised generating sets
3.1.4 Identifying generating set components
3.2 Fixed generating set
3.2.1 Generating set without protective cover
3.2.2 Generating set with protective cover
3.3 Mobile generating set
3.3.1 Generating set without trailer
3.3.2 Trailer-mounted generating set
3.3.3 Lighting column
3.4 Containerised generating set
3.4.1 ISO 20 and ISO 40 containers
3.4.2 CPU 20 and CPU 40 containers
3.4.3 CIR 20 containers
3.4.4 Trailer-mounted container
3.5 Technical characteristics and operation of additional equipment (if so equipped)
3.5.1 Built-in fluid retention container (option)
3.5.2 REN-RAB automatic oil auxiliary adjuster
3.5.2.1 Technical specifications
3.5.2.2 Operation
3.5.3 JAPY manual pump
3.5.4 JAPY electric pump
3.5.5 Shut-off valve
3.5.6 Battery charger
3.5.6.1 BC0512
3.5.6.2 BC0524
3.5.6.3 BC1012
3.5.6.4 BC1024
3.5.6.5 BC2024
4 Handling
4.1 Unloading the equipment
4.2 Moving the equipment using slings
4.2.1 Display of lifting points
4.3 Moving the equipment using a forklift truck
4.3.1 Handling generating sets with and without an enclosure
4.3.2 Handling containerised generating sets
4.4 Moving the equipment using a mobile winch
4.5 Moving equipment by rollers or dolly systems
5 Transporting and storing the generating set
5.1 Preparing for transport
5.2 Road transport
5.2.1 ADR regulations concerning the transport of dangerous materials
5.2.2 Generating sets with and without an enclosure
5.2.3 Containerised generating sets
5.3 Rail transport
5.3.1 Generating sets with and without an enclosure
5.3.2 Containerised generating sets
5.4 Shipping
5.4.1 Generating sets with and without an enclosure
5.4.2 Containerised generating sets
5.4.3 Accessories and spare parts
5.5 Air transport
5.6 Generating sets on trailers
5.6.1 Safety instructions
5.6.2 Description
5.6.2.1 Weight characteristics
5.6.2.2 Hitches
5.6.2.3 Signalling
5.6.2.4 Limits
5.6.3 Use
5.6.3.1 Verifications prior to hitching
5.6.3.2 Hitching a trailer equipped with a hitching ring
5.6.3.3 Hitching a trailer equipped with a coupling head (ball)
5.6.3.3.1 Coupling
5.6.3.3.2 Wear indicator (on certain models)
5.6.3.4 Operation
5.6.3.5 Uncoupling
5.6.4 Technical information
5.6.4.1 General specifications
5.6.4.2 Wheels and tyres
5.6.4.3 Fastening the generating set on the trailer
5.6.4.4 Connection of electric harnesses
5.6.4.5 Maintenance schedule
5.6.4.6 Troubleshooting tables
6 Installation
6.1 General instructions, prerequisites for all installations
6.1.1 Determining the installation location
6.1.2 Creating the base for the generating set
6.1.3 Fuel management
6.1.3.1 Reminder of applicable regulations
6.1.3.2 Description of the installation
6.1.4 Limiting noise pollution
6.1.5 Install the additional equipment
6.1.6 Protect against surges
6.2 Generating sets without enclosures, installation in a room
6.2.1 Introduction
6.2.2 Selecting the type of premises
6.2.3 Determining the dimensions and layout of the premises
6.2.4 Opening the premises for access and ventilation
6.2.5 Preparing a lifting system
6.2.6 Soundproofing the premises
6.2.6.1 Reminder of applicable regulations: Acoustics
6.2.6.2 Description of the installation
6.2.7 Defining the exhaust circuit
6.2.7.1 Reminder of applicable regulations: exhaust emissions
6.2.7.2 Description of the installation
6.2.8 Cooling
6.3 Generating sets with enclosure and containers, outdoor installation …
6.3.1 Ensuring correct ventilation
6.3.2 Guaranteeing a correct exhaust system
6.4 Mobile generating sets
6.4.1 Trailer-mounted generating set
7 Installation
7.1 Electrically connecting a generating set
7.1.1 Low-voltage installation
7.1.1.1 Low-voltage wiring
7.1.1.2 Low-voltage earthing system
7.1.1.2.1 TT system
7.1.1.2.2 TNS system
7.1.1.2.3 IT system
7.1.2 High-voltage installation
7.1.2.1 High-voltage installation
7.1.2.2 High-voltage earthing system
7.2 Fuels, lubricants and coolants
7.2.1 Fuel specifications
7.2.2 Lubricant specifications
7.2.3 Coolant specifications
7.3 Inspect the generating set installation, commissioning
7.3.1 Settings of the cooling tower temperature regulator and variator
7.4 Preparing for operation of the generating set
7.5 Checking the generating set before startup
7.6 Starting the generating set
7.6.1 Generating sets equipped with a preheating boiler
7.6.2 Starting
7.7 Checking the generating set after startup
7.8 Operation
7.8.1 Avoid operation without load or underloaded
7.8.2 Take the necessary safety measures during operation
7.9 Switching the generating set off
8 Maintenance
8.1 Maintenance plans
8.1.1 Develop an adapted maintenance plan
8.2 Testing generating sets
8.3 Cleaning a generating set
8.3.1 Cleaning a generating set with an enclosure
8.3.1.1 Cleaning frequency
8.3.1.2 Cleaning procedure
8.3.2 Cleaning a containerised generating set
8.3.2.1 Cleaning frequency
8.3.2.2 Cleaning procedure
8.4 General principles for maintaining the circuits
8.4.1 Oil circuit
8.4.1.1 Oil sampling
8.4.1.2 Draining and replacing the oil filter
8.4.2 Fuel circuit
8.4.2.1 Fuel pre-filters
8.4.2.1.1 Pre-filter maintenance
8.4.2.1.2 Bleeding
8.4.2.1.3 Filter replacement
8.4.2.2 Draining the fuel system
8.4.3 Cooling system
8.4.3.1 Drainage schedule
8.4.3.2 Coolant sampling
8.4.3.3 Draining
8.4.3.4 First fill
8.4.3.5 Sealing test and addition
8.5 Air filter
8.5.1 Air filter for dusty atmospheres
8.6 Hoses
8.7 Starter batteries
8.7.1 Checking the electrolyte level
8.7.2 Checking the voltage/acid density
8.7.3 Connecting/disconnecting the battery
8.7.4 Charging the battery
8.7.5 Cleaning the battery
8.8 Air coolers
8.9 Maintenance of additional equipment
8.9.1 Exhaust mufflers
8.9.2 JAPY manual pump
9 Storage/Removal from storage
10 Rapid identification of minor malfunctions
10.1 Generating set verifications
10.2 Starter batteries
10.3 JAPY manual pump
10.4 JAPY electric pump
11 Glossary
12 Table of illustrations