Atlas Copco Drill Rigs SmartROC T45­11 Maintenance Manual

Description

Contents:
1 Introduction
1.1 Safety First
1.2 The Purpose of This Publication
1.3 Target Group
1.4 Product Warranty
2 About Maintenance Management
2.1 Maintenance Planning and Counters
2.2 Maintenance Records
3 General Machine Condition
3.1 Wash Machine Externally
3.2 Check Condition of Signs
4 Boom Unit
4.1 Lubricate Boom and Feeder
4.2 Check Boom Condition
5 Feeder Unit
5.1 Checking Chain Feed Tension
5.2 Check Jack Chain Cover
5.3 Check Feed Beam
5.4 Check Chain Guide
5.5 Check Sprocket Wheel
5.6 Check Drill-Steel Support
5.7 Check Drill-Steel Support
5.8 Check Chain Feed
5.9 Check Rod Handling
5.10 Clean Behind Sealing Disc
5.11 Lubricate Rod Handling
5.12 Lubricate Chain Feed
5.13 Replace Bearing Unit
5.14 Replace Slide Rails
5.15 Replace Slide Pieces in the Holder
5.16 Adjusting Chain Feed Tension
5.17 General Checking Guidelines for Steel Cables
6 Drilling Machine
6.1 Check Lubrication Oil Level Tank
6.2 Drill Lubrication Pumps
7 Hydraulic System
7.1 About Working on Hydraulic Components
7.2 About Hydraulic Workshops
7.3 About Replacing Hydraulic Hoses
7.4 Check Hoses and Couplings
7.5 Hydraulic Filters
7.6 Tanks
7.7 Check Mounting Hydraulic Jack
8 Electrical System
8.1 Charging the Battery
8.2 Charging Battery Using 24V Charger
8.3 Charging Battery Using 12V Charger
8.4 Starting with Auxiliary Battery
9 Fire Fighting Equipment
9.1 Check Fire Extinguishers
9.2 Check Emergency Stops and Work Lights
9.3 Check Fire Extinguishers
10 Control System and Sensors
10.1 General Maintenance Control System and Sensors
11 Cooling System
11.1 Cooling System Overview
12 Operator’s Environment
12.1 Check Cabin
12.2 Replacing Air Condition Main Air Filter
12.3 Replacing Air Condition Pre-filter
12.4 Replacing Air Condition Circulation Filters
12.5 Troubleshooting AC
13 Track Frames
13.1 Tensioning the Crawler Tracks
13.2 Checking Track Frames Torques
13.3 Procedures for Checking Wear
13.4 Check Track Frames
13.5 Check Track Frames
13.6 Check Track Frames
13.7 Change Oil on Track Frames
14 Dust Collector
14.1 Checking Function of Dust Collector
14.2 Check Dust Collector Filters
14.3 Replace Dust Collector Filters
15 Diesel Engine
15.1 Check Motor Oil Level
15.2 Drain Pre-Filter
15.3 Fuel Quality
15.4 Draining Fuel Tank
15.5 Filling with Fuel
15.6 DEF Fluid
15.7 Location of DEF Tank
15.8 Draining DEF Tank
15.9 Filling with DEF Fluid
15.10 Replace Pre-Filter
15.11 Replace Secondary Fuel Filter
15.12 Replacing DEF Tank Filter
15.13 Belts
15.14 Replace Long-term Effective Coolant
15.15 Air System
16 Compressed Air System
16.1 Overview Air Compressor System
16.2 Check Compressor Oil Level
16.3 Oil Change and Oil Filter Replacement
16.4 Replacing Air Compressor Oil and Oil Filter
16.5 Change Oil on Compressor
16.6 Replace Separator Filter
16.7 Changing to New Type of Compressor Oil
16.8 Flushing Air Compressor
16.9 Check Compressor Components
16.10 Drain Compressor
16.11 Clean Compressor Oil Cooler
17 Automatic Central Lubrication System CLS
17.1 Central Lubrication System Pump
17.2 Setting Lubrication and Interval Time
17.3 Check Condition of CLS pump
17.4 Setting Lubrication Pump
17.5 Filling Lubricant
17.6 Bleeding Lubrication Pump
17.7 Lubrication Pump Program Display Alarm List
17.8 Troubleshooting CLS
18 Water Mist System
18.1 Check Seals on Water Mist Pump
18.2 Filling Water Mist Tank
18.3 Draining Water Mist System
18.4 Starting Up Water Mist System from Dry
18.5 Clean Filter in Water Mist Tank
19 Welding
19.1 About Welding
19.2 CAN Bus System Disconnection Before Welding
20 Downtime
20.1 Preparations Before Long Period of Downtime
20.2 Restoring After Long Period of Downtime
20.3 Inspection and Maintenance During Period of Downtime
21 Start-Up
21.1 About Special Start-Up
21.2 Performing Special Start-Up
21.3 Flushing of Hoses and Pipes
21.4 About Testing Pressure Release Valves
22 Options
22.1 Winch
22.2 Service Tool Bag RCS
22.3 Checking CAN Network
22.4 Checking CAN Power Supply
22.5 Checking CAN Cable
22.6 Checking Digital Inputs on I/O Module
22.7 Checking Digital Outputs Voltage on I/O Module
22.8 Checking Digital Outputs Current on I/O Module
22.9 Checking PWM Outputs Current on I/O Module
22.10 Checking Analog Inputs on I/O Module
22.11 Encoder Inputs
22.12 Checking Resolver Module Resolver Inputs
22.13 Checking Resolver Module Encoder Inputs
22.14 Checking Resolver Module Analog Inputs
22.15 Replacing a RCS Module
23 Specifications
23.1 Standard Tightening Torques Bolted Joints
23.2 Signs for Ordering Spare Parts
Maintenance table