Grove Crane ATS540 220732 Parts Manual 2014

Description

Contents:
Boom Assembly – 4 Section
Cylinder Assembly – 6″ Telescope
Valve Assembly – Cam Operated Check
Sheave Installation
Sheave Assembly
Shaft Installation – Pivot
Line Installation – Grease
Boom Extension Installation – Folding
Extension Assembly – 30′ – 54′ Folding Jib Boom
Fly Assembly – Jib Boom Extension Extension
Mast Assembly
Pin Assembly – Boom Extension
Align Device Installation – Boom Extension
Extension Carrier Installation
Stop Block Installation – 4 Section Boom
Lmi A2b System Kit
Length/Angle Transducer Lwg 308
Roller Guide Assembly
Junction Box Assembly – W/ 7-Socket Female Recept.
Connector Assembly Dummy Plug, 2-Pin
Flag Assembly – A2b Retainer
Weight And Chain Assembly (Complete Assembly)
Kit Installation – Lmi
Aux Boom Nose / Boom Ext. Nose Kit, Rt865bxl
Junction Box Assembly – 80mm X 75mm, Pg9 + 2-Pin
Lmi Boom Ext. Base Kit
Kit Installation
Pat System Installation
Pat System Installation A2b System Kit
Pat System Installation Length/Angle Transducer
Pat System Installation A2b Retainer Flag Assembly
Pat System Installation A2b System Kit Installation
Pat System Installation Lmi System Kit
Unit Assembly – Central
Console Assembly – Vertical, Graphic
Cable Assy, 14 X 0.5 Ds W/14-S
Cable Assembly, 14 X 0.5 Ds X 10′
Cable Assembly
Pat System Installation Central Unit Assembly, Ds350g
Pat System Installation Console Assembly
Pat System Installation Lmi System Kit Installation
Pat System Installation Internal Light Bar Kit
Pat System Installation External Light Bar Installation
Light Bar, External
Light Bar Driver Assembly (External)
Pat System Installation Light Bar – External
Pat System Installation Light Bar Driver Assembly
Pat System Installation Decal Kit, Ds350
Pat System Installation 3rd Wrap Limit Kit
Minimum Layer Device, W/ Notch In Ring
Pat System Installation Sensor, Minimum Wrap W/Notch
Pat System Installation Jumper Cable Assembly
Pat System Installation A2b Weight And Chain Assembly
Pat System Installation Auxiliary Boom Nose
Pat System Installation Junction Box Assembly –
Pat System Installation Boom Extension Base Kit
Pat System Installation Wiring Diagrams
Nose Installation – Auxiliary Boom
Auxiliary Nose Assembly
Turntable, Bearing And Drive Installation
Box Assembly – Swing
Motor Assembly
Drive Assembly – Swing
Lock Assembly – Swing
Cylinder Installation – Lift
Cylinder Assembly – 9″ Lift
Valve Assembly – Fixed Pilot 3/4 Holding
Hoist Installation – Without 3rd Wrap
Hoist Assembly – Complete
Hoist Assembly – Ho20a – 23g
Support Assembly – Bearing
Drive Assembly – Hoist
Motor Assembly – Hoist Hydraulic
Control Valve Assembly
Cable Follower And Idler Drum Installation
Cable Follower And Idler Drum Assembly
Indicator Installation – Hoist Rotation
Harness Assembly – Rotation Sensor
Resistor Assembly – 22.5 Ohms
Mirror Installation – Hoist
Cover Installation – Valve
Counterweight Installation – Removable
Cylinder Assembly – 3 1/4″ Counterweight
Valve Assembly – Holding
Cylinder Assembly – 3″ Counterweight
Pin Assembly
Pin Installation – Turntable Lock
Cylinder Assembly – Hydraulic
Lock Installation – Positive Swing
Electric, Water And Hydraulic
Swivel Assembly – Electric, Water And Hydraulic
Swivel Assembly
Swivel Assembly – Water
Ring Assembly – Slip
Counterweight Control Box Installation
Box Assembly – Counterweight Control
Valve Installation – Control (Main And Auxiliary Hoist)
Valve Assembly – Directional Control
Valve Assembly – Pressure Reducing
Valve Assembly – 2 Position (4 Way)
Valve Installation – Hydraulic (Counterweight Removal)
Valve Assembly – Supply
Valve Assembly – Shuttle
Hydraulic Lines Installation – Supply, Pressure And Return
Valve Assembly – Residual Check
Hoist Hydraulic Lines – Main And Auxiliary
Hydraulic Lines Installation – Swing
Hydraulic Lines Installation – Lift
Hydraulic Lines Installation – Telescope Superstructure
Hydraulic Lines Installation – Counterweight Removal
Hydraulic Lines Installation – Lmi
Lock Pin Hydraulic Lines – S/S
Bolt Installation – Bearing
Turntable Bearing Lube
Hydraulic Lines Installation – Rear Steer
Horn Installation – Swing
Valve Installation – Sequence
Valve Assembly – Sequence
Electrical System Installation Superstructure
Harness Assembly – Superstructure
Washer Installation – Windshield
Cab Installation – Superstructure
Cab Assembly – Superstructure
Cab Section
Window Assembly – Rear (Complete Assembly)
Window Assembly – Right Hand
Window Assembly – Front
Skylight Assembly – Sliding
Motor Assembly – Wiper 24 Volt
Throttle Pedal
Control Assembly – Electronic Foot Throttle
Door Assembly
Bonded Door Assy
Latch Kit
Harness Assembly – Wiper
Light Assembly – Work
Cab Circulating Fan Installation
Fan Assembly – 24 Volt Cab (Complete Assembly)
Instruments And Lights Installation
Harness Installation – Switch Panel
Harness Assembly – Switch Panel
Panel Assembly – Switch
Harness Installation – Front Console
Harness Assembly – Front Console Superstructure
Panel Assembly – Front Console
Guage Cluster Assembly
Controller Assembly – Modified Electric Throttle
Acoustical Installation
Seat Installation – Control (With Auxiliary Hoist)
Seat Assembly – (With Auxiliary)
Hand Control Assembly – Electric
Harness Assembly – Controller Link
Lever Installation
Pedal Assembly – Foot (Complete Assembly)
Controller Installation – Outrigger
Controller Assembly – Outrigger Hand
Cover Installation – Bottom
Power Distributor Installation – Superstructure
Panel Assembly – Power (Superstructure)
Harness Assembly – Power Distribution Box
Harness Assembly – Circuit Breaker
Harness Assembly – Power/Cab Link
Harness Assembly – Lmi
Harness Installation – Cab (Superstructure)
Harness Assembly – Cab (Superstructure)
Harness Installation – Seat Superstructure
Harness Assembly – Seat Control
Extinguisher Installation – Fire
Sunscreen Installation
Wiper/Washer Installation – Skylight
Pedal Installation – Swing Brake
Control Assembly – Hydraulic Throttle
Heater Installation – Hot Water
Heater Assembly – Hot Water
Kit Installation – Load Moment Indicator System
Lmi System Kit (1319)
Central Unit Assembly – 24v (A+B+C+D)
Pedal Installation – Boom Telescope
Distribution Installation – Power
Box Assembly – Power Distribution
Harness Assembly – Power Box
Harness Assy, Outrigger Cab To Board
Frame Complete
Stud Installation
Solenoid Assembly – Fan Clutch
Valve Assembly – Solenoid, Fan Clutch
Axle Installation – Front Drive/Steer
Axle Assembly – Front Drive/Steer
Axle Assembly – Modified
Axle Assembly – Modified Housing Group
Axle Assembly – Modified Carrier Group Assembly
Axle Assembly – Modified Differential Carrier Group
Axle Assembly – Modified Steering Group
Axle Assembly – Modified Hub Group
Axle Assembly – Modified Brake Group
Arm Assembly – Torque
Cylinder Assembly – 2″ Steer
Link Assembly – Vertical Socket,
Gear Assembly – Steering
Column Assembly
Axle Installation – Rear
Axle Assembly – Rear
Axle Assembly – Modified Carrier Assembly Group
Axle Assembly – Modified Differential Group
Drive Line Assembly
Arm Assembly – Relay
Brake Chamber Assembly
Link Assembly – Drag
Drive Line Installation
Drive Line Assembly – 72n
Deck And Fender Installation
Sling Box Installation
Box Assembly – Sling
Ladder Installation – Access
Beam Installation – Outrigger
Beam Assembly – Outrigger
Cylinder Assembly – 4″ Outrigger Jack
Cylinder Assembly – 2 1/2″ Outrigger Extension
Fifth Outrigger Jack Installation
Cylinder Assembly – 3 1/2″ Outrigger Jack
Pad Assembly – Outrigger
Float Assembly – Outrigger
Float, Aluminium Outrigger
Rest Installation – Boom
Stowage Installation – Hook Block
Carrier Lights, Horn And Windshield Washer Tank
Lamp Assembly – Dual Hi/Low Right Hand
Lamp Assembly – Dual Hi/Low Left Hand
Light Assembly – Park And Turn Signal (Complete Assembly)
Light Assembly – Turn And Clearance
Turn And Clearance Light Assembly –
Light Assembly – Back-Up
Light Assembly – Stop/Turn/Tail
Lights Assembly – Identification
Light Assembly – Identification
Light Assembly – License Plate
Mirror Installation – Right Hand Electric/Heated
Mirror Assembly – Electric Heated Right Hand
Alarm Installation – Back-Up
Air Tank And Valve Installation
Dryer Assembly – Air
Valve Assembly – Spring Brake
Air Line Installation – Carrier
Air Lines Installation –
Air Lines Installation – Rear Steer
Tire Inflation Kit
Valve Installation – Hydraulic
Valve Assembly – Integrated Outrigger
Valve Assembly – Dump
Outrigger
Hydraulic Lines Installation – Carrier
Harness Installation – Carrier
Harness Assembly – Carrier
Battery Installation
Fuel Tank Installation
Fuel Tank Assembly – 60 Gallon
Cooler Installation – Oil
Cooler Assembly – Oil
Reservoir Installation – Hydraulic
Reservoir Assembly – Hydraulic
Cover Assembly – Inspection Manhole
Filter Assembly – Return
Tire And Wheel Installation – Michelin 17.50r2
Tire And Wheel Assembly
Mud Flap Installation
Hose Installation – Heater
Pump Assembly
Pump Assembly – Centrifugal
Tie Down Installation – Hook Block
Rope Installation – Front Tow
Cover Installation – Outrigger Control Box
Engine Installation – (For Reference Only)
Engine/Transmission Assembly – Cat 3126
Transmission Assembly – Refer To Allison Catalog
Power Take Off Hot Shift – Left Hand
Power Take Off Hot Shift – Right Hand
Pump Assembly – One Section Gear
Engine Components
Piston Pump With Load Sense
Drive Line Assembly (Complete Assembly)
Cleaner Installation – Air
Radiator Installation
Radiator/Charge Air Cooler/ Cooler Assembly – Oil
Hood Installation – Engine
Hood Assembly – Engine
Hood Assembly – Front Engine
Hood Assembly – Engine Left Side
Hood Assembly – Rear Engine
Electrical System Installation Engine
Harness Assembly – Engine
Exhaust System Installation With Exhaust Brake
Brake Assembly – Exhaust
Valve Assembly – Fan Clutch Solenoid
Transfer Case Installation
Case Assembly – Transfer
Compressor Installation – Air Conditioner
Pump Installation – Air Conditioner
Pump Assembly – 2 Section Gear
Mirror Installation – Left Hand Electric/Heated
Mirror Assembly – Electric Heated Left Hand
Lines Installation – Power Steering (Carrier)
Cab Installation – Carrier
Cab Assembly – Carrier
Cab Section (Carrier)
Ventilator Assembly (Complete Assembly)
Valve Assembly – Dual Brake (Complete Assembly)
Frame Assembly – Window
Latch, Modified
Lift Assembly – Electric
Pedal Modification – Suspended Throttle
Pedal Assembly – Suspended Electronic
Column Assembly – Steering
Pawl Kit
Kit, Gaphider
Console Installation – Front
Harness Installation
Harness Assembly – Front Left Console
Harness Assembly – Front Center Console
Harness Assembly – Front Right Console
Panel Assembly –
Panel Assembly – Front Right Hand
Panel Assembly – Center Front
Acoustical Installation – Carrier Cab
Floor Mat Installation – Carrier Cab
Fan Installation – Cab Circulating
Air Line Installation – Console
Harness Installation – Carrier Power
Panel Assembly – Power Carrier Cab
Harness Installation – Door (Carrier Cab)
Harness Assembly – Tilt Cutout
Seat And Seat Belt Installation
Seat Assembly
Heater And Defroster Installation
Heater Assembly – 24 Volt Hot Water
Light Installation – Interior
Light Assembly – Dome (Complete Assembly)
Air Line Installation -Cab
Drive Axle Switch Installation –
Valve And Light Installation – Cross Axle Differential
Air Conditioning Installation – Carrier
Kit – Air Conditioner
Air Conditioner Assembly
Steer Installation – Rear
Socket Assembly – 5/8″ Wedge (Complete Assembly)
Hydraulic System Schematic
Air Schematic
Miscellaneous Decals
Decal Installation – Tms/Ats540