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Hangcha Mini Order Picker A Series 0.2t CJD02-AMC1-M1I Service Manual 2024 EN

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Hangcha Mini Order Picker A Series 0.2t CJD02-AMC1-M1I Service Manual 2024 EN

Size: 8.84 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Mini Order Picker
Type of Manual: Service Manual, Wiring Diagrams, Hydraulic Diagrams
Model: Hangcha A Series 0.2t CJD02-AMC1-M1I Order Picker
Publication Date: 2024
Number of Pages: 143 Pages

50 USD

  • Description

Description

Contents:
I. Lithium-Ion Battery
1.1 Precautions
1.2requirements On Assembly Protection And Tools
1.3 Structure And Size
1.4 Structure Of The Lithium-Ion Battery
1.5 Working Principle Of The Lithium-Ion Battery
1.6 Removal And Installation Of The Lithium-Ion Ba
1.7 Voltage Detection Of The Battery Discharge Con
1.8 Lithium-Ion Battery Replacement
1.9 Common Fault Diagnosis Of The Lithium-Ion Batt
Ii. Driving System
2.1 Overview Of The Driving System (Stand-Up Type)
2.2 Disassembly And Assembly Of The Driving System
2.3 Drive Motor
2.4 Steering Motor
2.5 Transmission
Iii. Hydraulic System
Fig. 2-5 Exploded Diagram Of The Hydraulic System
1. Long Straight Joint
2. Hose Assembly
3. Union Elbow
4. Straight Joint
5. Sealing Rubber Gasket
6. Hydraulic Unit
7. Bolt (M10×25)
8. Bracket
3.1 Hydraulic Unit
3.2 Hydraulic Schematic Diagram
3.3 Faults And Troubleshooting Of The Hydraulic Sy
Iv. Lifting System
4.1 Overview Of The Lifting System
4.2 Main Technical Parameters Of The Lifting Syst
4.3 Disassembly And Assembly Of The Lifting System
4.4 Lift Cylinder
4.5 Disassembly And Assembly Of The Lifting Cylind
4.6. Inspection
4.7 Adjustment
4.8 Fault Diagnosis And Troubleshooting Of The Lif
V. Electrical System
5.1 Handheld Programmer
5.2 Disassembly And Assembly Of The Electrical Sys
5.3 Testing And Analysis Of The Electrical Compone
5.4 Electrical System Schematic Diagram
5.5 Fault Code, Cause Analysis And Troubleshooting
(I) 1.2 Controller Overcurrent
(Ii) 1.3 Current Sensor Fault
(Iii) 1.4 Precharge Fault
(Iv) 1.5 Severe Low-Temperature Of The Controller
(V) 1.6 Severe Over-Temperature Of The Controller
(Vi) 1.7 Controller B+ Severe Under-Voltage
(Vii) Severe Controller Ksi Undervoltage
(Viii) 1.8 Controller B+ Severe Over-Voltage
(Ix) 1.8 Controller Ksi Severe Over-Voltage
(X) 2.5 5v Power Fault (5v Output Voltage-Current
(Xi) 2.6 12v Power Fault (12v Output Voltage-Curre
(Xii) 2.9 Motor Temperature Sensor Fault
(Xiii) 3.1 Main Contactor Fault
(Xiv) 3.2 Brake Driver Fault
(Xv) 3.6 Encoder Fault
(Xvi) 3.7 Motor Open Circuit
(Xvii) 3.8 Main Contactor Stuck
(Xviii) 3.9 Main Contactor Pick-Up Failure
(Xix) 4.2 Accelerator Input Fault
(Xx) 4.7 Operation Sequence Error
(Xxi) 4.9 Parameter Change Fault
(Xxii) 4.10 Emergency Reverse Switch Redundancy Fa
Check If The Emergency Reverse Switch Is Constantl
Yes: Replace The Switch
N: Replace The Controller
(Xxiii) 7.3 Motor Stalled
(Xxiv) 9.2 Em Brake Failed To Set
(Xxv) 9.4 Emergency Reverse Timeout
(Xxvi) 10.1 (A1) Driver 1 Fault
(Xxvii) 10.2(A2) Actuation 2 Failure
(Xxviii) 10.3(A3) Actuation 3 Failure
(Xxix) 10.4(A4) Actuation 4 Failure
(Xxx) 10.5(A5) Actuation 5 Failure
(Xxxi) 10.6(A6) Actuation 6 Failure
(Xxxii) 10.7 (A7) Driver 7 Fault
(Xxxiii) 11.1 (B1) Analogue 1 Out Of Range
(Xxxiv) 11.2 (B2) Analog 2 Out Of Range
N: Adjust The Sensor To Make It Within The Setting
(Xxxv) 11.3 (B3) Analogue 3 Out Of Range
(Xxxvi) 11.4 (B4) Analogue 4 Out Of Range
(Xxxvii) 11.5 (B5) Analogue 5 Out Of Range
(Xxxviii) 11.6 (B6) Analogue 6 Out Of Range
(Xxxix) 11.7 (B7) Analogue 7 Out Of Range
(Xxxx) 11.8 (B8) Analogue 8 Out Of Range
(Xxxxi) 11.11 (B11) Analogue 14 Out Of Range
(Xxxxii) 11.13 (B13) Analogue 18 Out Of Range
(I) 5.4 Abnormal Height Switch State
(Ii) 5.6-5.7 1220e Fault
(Iii) 5.E Main Lift Timeout With The Chain Switch
(Iv) 6.2 Lithium-Ion Battery Under-Voltage
(V) 6.3 Lithium-Ion Battery Severe Under-Voltage
(I) 1.2 Controller Overcurrent
(Ii) 1.5 Controller Low-Temperature
(Iii) 1.6 Controller Over-Temperature
(Iv) 1.7 Severe Under-Voltage Of The Controller
(V) 1.8 Severe Over-Voltage Of The Controller
(Vi) 2.3 Motor Polarity Fault
(Vii) 2.4 5v Power Fault
Check The Wiring Harness Of The Steering Encoder A
Y: Repair The Wiring Harness.
N: Measure The Controller For 5v Power.
Y: Replace The Angle Sensor Or Steering Encoder.
N: Replace The Controller
(Viii) 2.5 12v Power Supply Failure
(Ix) 2.6 Motor Temperature Reduction
(X)3.3 Motor Short Circuit
(Xi) 3.4 Encoder Failure
(Xii) 3.5 Fault Output Error
(Xiii) 3.6 Motor Stalled
(Xiv) 3.7 Motor Short Circuit
(Xv) 4.1 (B5) Analogue 1 Out Of Range
(Xvi) 4.2 Command Simulator 2 Out Of Range
(Xvii) 4.3 Feedback Simulator 1 Out Of Range
(Xviii) 4.4 Feedback Simulator 2 Out Of Range
(Xix) 5.3 Neutral Not Found
5.6 Controller Assembly
XI. Table Of Tightening Torque Of Bolts