Hidromek Excavator HMK145LC-4 SR to HMK500LC-4 Operation Manual H347324401 2025

Description

Contents:
1. INTRODUCTION
1.1. FOREWORD
1.2. OCCUPATIONAL SAFETY INFORMATION
1.3. DESCRIPTION AND INTENDED USE
1.4. CE MARKING AND DECLARATION OF CONFORMITY
1.5. SPECIFICATIONS OF THE MACHINE
1.6. EXHAUST EMISSION REGULATION RELATED PARTS
1.7. BREAK-IN OPERATION
1.8. SPARE PARTS AND SERVICE
1.9. COPYRIGHT
1.10. DRIVING LICENSE
1.11. IDENTIFICATION PLATES
1.11.1. LOCATION OF THE MACHINE ID PLATE
1.11.2. LOCATION OF ENGINE PLATES
1.11.3. MAIN COMPONENT PLATES
2. SAFETY
2.1. GENERAL PRECAUTIONS
2.1.1. OPERATORS MUST HAVE CERTAIN QUALIFICATIONS
2.1.2. OBSERVE ALL SAFETY RULES ON-SITE
2.1.3. INSTALL ALL GUARDS AND SAFETY DEVICES
2.1.4. WEAR PROTECTIVE CLOTHES AND SAFETY EQUIPMENT
2.1.5. MODIFICATIONS
2.1.6. DO NOT MODIFY THE ENGINE
2.1.7. HANDLING ELECTRIC ACCESSORIES
2.1.8. BEFORE LEAVING THE MACHINE
2.1.9. USE HANDRAILS AND FOOTHOLDS TO GETTING ON/OFF THE MACHINE
2.1.10. DO NOT ALLOW FIRE NEAR FUEL AND OIL
2.1.11. PAY ATTENTION TO HOT FLUID
2.1.12. DO NOT INHALE DUST CONTAINING ASBESTOS
2.1.13. PAY ATTENTION TO MOVING PARTS
2.1.14. MACHINE FIRE EXTINGUISHER AND FIRST-AID KIT
2.1.15. PROTECTION FROM FALLING OR FLYING OBJECTS
2.1.16. BEFORE WORKING IN THE VICINITY OF GAS LINES
2.1.17. PRECAUTIONS FOR OPTIONAL WORKING ATTACHMENTS
2.1.18. DO NOT REMOVE FRONT ATTACHMENT OR COUNTERWEIGHT
2.1.19. PRECAUTIONS FOR POLYMERS AND ELASTOMERS
2.1.20. HANDLING OF ACCUMULATOR
2.1.21. UREA SELECTIVE CATALYTIC REDUCTION (SCR)
2.2. PRECAUTIONS DURING OPERATION
2.2.1. BEFORE STARTING THE ENGINE
2.2.2. AFTER STARTING THE ENGINE
2.2.3. PRECAUTIONS DURING TRAVELING
2.2.4. TRANSPORTATION
2.2.5. BATTERY
2.2.6. TOWING
2.2.7. LIFTING OBJECTS
2.3. PRECAUTIONS FOR MAINTENANCE
2.3.1. BEFORE MAINTENANCE
2.3.2. DURING MAINTENANCE
2.4. LOCATIONS OF SAFETY LABELS
2.4.1. LOCATIONS OF ATTACHED LABELS
2.4.2. CONTENTS OF SAFETY DECALS
3. DESCRIPTION
3.1. LOCATIONS OF MAIN PARTS
3.2. DETAILS OF OPERATOR’S CAB
3.3. INSTRUMENT PANEL
3.4. MENU ITEMS
3.4.1. LANGUAGE
3.4.2. STATUS INFO
3.4.3. WORKING HOURS
3.4.4. MAINTENANCE
3.4.5. FAILURES
3.4.6. MACHINE INFORMATION
3.4.7. SETTINGS
3.5. MEDIA
3.5.1. RADIO
3.5.2. USB
3.5.3. AUX
3.6. OPERA INSTRUMENT PANEL
3.7. USB / AUX CONNECTIONS
3.8. EXTERNAL SOCKET (12V)
3.9. STARTER KEY
3.10. CUP HOLDER / ASHTRAY
3.11. CONVENIENT STORAGE
3.12. CONVENIENT STORAGE BOX
3.13. SWITCHES
3.14. SAFETY LOCKING DEVICE
3.15. ADJUSTING ARMREST HEIGHT
3.16. ARMREST ANGLE ADJUSTMENT
3.17. CONSOLE ANGLE ADJUSTING LEVERS
3.18. LEFT CONSOLE LIFTING LEVER
3.19. LEVERS
3.19.1. ATTACHMENT CONTROL LEVER
3.19.2. ATTACHMENT CONTROL LEVER (PROPORTIONAL CONTROL) (OPTIONAL)
3.19.3. TRAVEL PEDAL / LEVER
3.20. FUSE / RELAY BOX
3.21. AUTOMATIC/MANUAL MODE SWITCH
3.22. BATTERY RELAY
3.23. BATTERY MASTER SWITCH
3.23.1. REMOVABLE, LOCKABLE BATTERY SWITCH
3.24. HEATER AND AIR CONDITIONER
3.24.1. HEATER AND AIR CONDITIONER VENTS
3.24.2. CONTROL UNIT
3.25. LIGHTER
3.26. BOTTLE HOLDER
3.27. COOL BOX
3.28. CONVENIENT STORAGE AND CONVENIENT STORAGE BOX
3.29. EMERGENCY EXIT
3.30. FIRST-AID KIT
3.31. FRONT WINDSHIELD
3.32. DOOR
3.33. DOOR LOCK MECHANISM
3.34. SIDE WINDOW
3.35. FIRE EXTINGUISHER (OPTIONAL)
3.36. FRONT AND REAR CURTAINS
3.37. SUNROOF
3.38. SUN SHADE
3.39. OPERATOR’S CAB INTERIOR LIGHTING
3.40. ADJUSTING MIRRORS
3.41. OPERATOR’S SEAT ADJUSTMENT
3.42. SEAT BELT
3.42.1. FASTENING THE SEAT BELT
3.42.2. ADJUSTING LENGTH OF THE BELT
4. OPERATION
4.1. INSPECTIONS BEFORE STARTING THE ENGINE
4.2. STARTING THE ENGINE
4.2.1. STARTING AT NORMAL TEMPERATURE
4.2.2. STARTING IN COLD WEATHER
4.3. WARM-UP OPERATION
4.3.1. AUTOMATIC WARM-UP OPERATION
4.3.2. WARMING-UP HYDRAULICS
4.4. INSPECTIONS AFTER STARTING THE ENGINE
4.4.1. ENGINE OIL PRESSURE
4.4.2. ENGINE WARNING LIGHT
4.4.3. BATTERY CHARGE WARNING LAMP
4.4.4. ENGINE TEMPERATURE GAUGE
4.4.5. HYDRAULIC OIL TEMPERATURE GAUGE
4.4.6. FUEL LEVEL GAUGE
4.4.7. AIR CLEANER IS CLOGGED INDICATOR
4.4.8. AUTO WARM UP INDICATOR
4.4.9. DEF/AdBlue® INJECTION SYSTEM WARNING LIGHT
4.4.10. REDUCED ENGINE POWER INDICATOR LIGHT
4.4.11. ABNORMAL NOISE OF ENGINE AND COLOR OF EXHAUST SMOKE
4.4.12. COOLANT TEMPERATURE
4.4.13. HOUR METER (CUMULATIVE OPERATING HOUR COUNTER)
4.4.14. BE CAREFUL WITH THE TOO COLD ENGINE
4.4.15. WHEN THE WARNING LIGHT COMES ON
4.4.16. WHEN THE ENGINE COOLANT IS HOT
4.5. UREA SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
4.5.1. UREA SCR SYSTEM PURGE
4.5.2. DEF/AdBlue® GAUGE
4.5.3. DEF/AdBlue® WARNING LIGHT (REFILL DEF/AdBlue®)
4.5.4. ABNORMAL DEF/AdBlue® QUALITY WARNING (EXH. SYSTEM)
4.5.5. ABNORMAL DEF/AdBlue® INJECTION SYSTEM WARNING (EXH. SYSTEM)
4.5.6. ABNORMAL NOX REDUCTION SYSTEM WARNING (EXH. SYSTEM)
4.5.7. WARNING BUZZER
4.6. OPERATING THE MACHINE
4.6.1. FORWARD TRAVEL
4.7. TRAVEL DIRECTION CONTROL
4.8. STOPPING AND PARKING THE MACHINE
4.9. SWINGING THE MACHINE
4.10. OPERATING ATTACHMENTS
4.11. PROHIBITIONS DURING OPERATION
4.12. PRECAUTIONS DURING OPERATION
4.12.1. CHECKING THE TRAVEL UNIT REDUCTION GEAR OIL
4.13. PRECAUTIONS WHEN TRAVELING ON A SLOPE
4.14. RESCUING THE MACHINE FROM SWAMP
4.14.1. IF ONE TRACK IS STUCK
4.14.2. IF BOTH TRACKS ARE STUCK
4.15. ADDITIONAL WORKS USING HYDRAULIC EXCAVATORS
4.15.1. BACKHOE WORK
4.15.2. SHOVELING
4.15.3. DITCHING
4.15.4. LOADING
4.16. LIFTING
4.17. REPLACING THE BUCKET
4.18. PARKING THE MACHINE
4.19. CHECKS AFTER FINISHING WORK
4.20. STOPPING THE ENGINE
4.21. INSPECTION AFTER STOPPING THE ENGINE
4.22. HANDLING THE ENGINE WITH TURBOCHARGER
4.22.1. PRECAUTIONS DURING STARTING THE ENGINE
4.22.2. PRECAUTIONS DURING STOPPING THE ENGINE
4.23. LOCKING SYSTEM
4.24. TRANSPORTATION
4.24.1. LOADING AND UNLOADING
4.24.2. PRECAUTIONS ON LOADING
4.24.3. PRECAUTIONS ON TRANSPORTATION
4.24.4. LIFTING THE MACHINE
4.24.5. SEA TRANSPORTATION
4.25. PREPARING THE MACHINE BASED ON WEATHER CONDITIONS
4.25.1. HANDLING THE MACHINE IN COLD WEATHER
4.25.2. PREPARATIONS FOR COLD WEATHER
4.25.3. PRECAUTIONS AFTER FINISHING WORK
4.25.4. PREPARATIONS FOR HOT WEATHER
4.26. LONG TERM STORAGE
4.26.1. BEFORE LONG TERM STORAGE
4.26.2. DURING LONG TERM STORAGE
4.26.3. END OF LONG TERM STORAGE
4.27. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
5. TROUBLESHOOTING
5.1. WHEN TO SUSPECT A TROUBLE CASE
5.2. TOWING METHOD
5.2.1. RELEASING PARKING BRAKE
5.3. TOWING HOLE FOR LIGHT OBJECTS
5.4. PRECAUTIONS UNDER SPECIAL CIRCUMSTANCES
5.5. ELECTRIC DISCHARGE
5.5.1. STARTING THE ENGINE WITH BOOSTER CABLES (JUMP START)
5.6. POOR BATTERY CHARGING
5.7. OVERHEATING
5.8. ABNORMAL (LOW) OIL PRESSURE
5.9. ENGINE TROUBLE
5.10. HYDRAULIC SYSTEM
5.10.1. HYDRAULIC PUMP
5.10.2. TRAVELING, SWINGING AND ATTACHMENTS
5.10.3. HYDRAULIC CYLINDERS
5.11. ELECTRICAL SYSTEM
5.12. OTHER TROUBLES
6. MAINTENANCE
6.1. PRECAUTIONS FOR MAINTENANCE
6.1.1. HIDROMEK GENUINE SPARE PARTS
6.1.2. WINDOW WASHER FLUID
6.1.3. OIL AND GREASE
6.1.4. NEVER MIX OILS
6.1.5. CHECK HOUR METER
6.1.6. KEEP THE MACHINE CLEAN
6.1.7. CAUTIONS FOR HOT OIL AND WATER
6.1.8. CHECK FILTER
6.1.9. CAUTIONS WHEN ADDING OIL
6.1.10. KEEP CONTAMINATION AWAY
6.1.11. ATTACH WARNING TAG
6.1.12. OBSERVE ALL WARNINGS AND CAUTIONS
6.1.13. PRECAUTIONS WHEN WELDING
6.1.14. PRECAUTIONS ON FIRE
6.1.15. CLEANING MACHINED SURFACES
6.1.16. CHECKING THE TRACK
6.1.17. PRECAUTIONS WHEN WASHING THE MACHINE
6.1.18. CHECK BEFORE AND AFTER WORK
6.1.19. PRECAUTIONS DURING WORK IN DUSTY CONDITIONS
6.1.20. DISCARDED PARTS, OILS AND OTHER LIQUIDS
6.1.21. HIDROMEK RECOMMENDED OILS AND GREASE
6.1.22. OIL
6.1.23. FUEL
6.1.24. COOLANT
6.1.25. GREASE
6.1.26. STORING OIL AND FUEL
6.1.27. DIESEL EXHAUST FLUID (DEF/AdBlue®)
6.1.28. FILTERS
6.1.29. ELECTRONIC PARTS
6.1.30. HYDRAULIC SYSTEM
6.2. OIL, FUEL, COOLANT AND DIESEL EXHAUST FLUID
6.2.1. CAPACITIES OF OIL, FUEL, COOLANT AND DIESEL EXHAUST FLUID
6.2.2. RECOMMENDED OIL, GREASE AND COOLANT
6.2.3. RECOMMENDED FUEL
6.2.4. DIESEL EXHAUST FLUID (DEF/AdBlue®)
6.2.5. COOLANT
6.3. PERIODIC REPLACEMENT OF MAIN PARTS
6.4. INSPECTION AND MAINTENANCE LIST
6.5. EVERY 10 HOURS (BEFORE STARTING)
6.5.1. WALK-AROUND INSPECTION (VISUAL INSPECTION)
6.5.2. INSPECTING ENGINE STARTABILITY AND ABNORMAL NOISE
6.5.3. INSPECTING CONDITION OF THE ENGINE AT LOW SPEEDS AND DURING ACCELERATION
6.5.4. COOLANT LEVEL CHECK
6.5.5. ENGINE OIL LEVEL CHECK
6.5.6. FUEL LEVEL CHECK
6.5.7. CHECKING DEF/AdBlue® LEVEL
6.5.8. REFILLING DEF/AdBlue®
6.5.9. HYDRAULIC OIL LEVEL CHECK
6.5.10. ELECTRIC WIRING CHECK
6.5.11. CLEANING THE FILTER OF HYDRAULIC TANK BREATHER
6.5.12. CHECKING AND REPLACING THE BUCKET TEETH
6.5.13. FAN BELT
6.5.14. GREASING ATTACHMENT PINS
6.5.15. TIGHTENING TRACK SHOE BOLT
6.5.16. DRAINING SEDIMENT AND WATER FROM FUEL FILTERS
6.6. EVERY 10 HOURS (AFTER WORKSHIFT)
6.6.1. CLEANING THE MACHINE
6.7. EVERY 50 HOURS (WEEKLY SERVICE)
6.7.1. GREASING SWING GEAR BEARING (at 3 points)
6.7.2. REMOVING SEDIMENT FROM FUEL TANK
6.7.3. INSPECTING AND ADJUSTING TRACK TENSION
6.8. FIRST 250 HOURS
6.8.1. REPLACING HYDRAULIC RETURN FILTER ELEMENT OF HYDRAULIC OIL
6.8.2. CHANGING PILOT FILTER ELEMENT
6.8.3. GREASING SWING UNIT REDUCTION GEAR
6.8.4. REPLACING SWING UNIT REDUCTION GEAR OIL
6.9. EVERY 250 HOURS (MONTHLY SERVICE)
6.9.1. CHECKING SWING RING GEAR GREASE
6.9.2. CHANGING SWING GEAR BEARING GREASE (at 3 points)
6.9.3. CHECKING BATTERY ELECTROLYTE LEVEL
6.10. EVERY 250 HYDRAULIC BREAKER HOURS
6.10.1. REPLACING HYDRAULIC BREAKER RETURN LINE FILTER (IF EXISTS)
6.11. FIRST 500 HOURS
6.11.1. REPLACING TRAVEL UNIT REDUCTION GEAR OIL
6.12. EVERY 500 HOURS (3 – MONTH SERVICE)
6.12.1. CHANGING FUEL FILTER ELEMENTS
6.12.2. REPLACING ENGINE OIL AND OIL FILTER
6.12.3. REPLACING THE OIL FILTER
6.12.4. CLEANING SUPPLY PUMP STRAINER
6.12.5. CLEANING ELECTROMAGNETIC PUMP FILTER
6.12.6. CHECKING ANTIFREEZE DENSITY
6.12.7. CHECKING AND CLEANING RADIATOR, OIL COOLER AND CONDENSER FIN
6.12.8. GREASING SWING UNIT REDUCTION GEAR
6.12.9. REPLACING AIR CONDITIONER FILTERS
6.13. EVERY 1000 HOURS (6-MONTHS SERVICE)
6.13.1. REPLACING SWING UNIT REDUCTION GEAR OIL
6.13.2. REPLACING PILOT FILTER ELEMENT
6.13.3. REPLACING TRAVEL UNIT REDUCTION GEAR OIL
6.13.4. REPLACING THE RETURN FILTER ELEMENT OF HYDRAULIC OIL
6.13.5. ENGINE VALVE CLEARANCE CHECK
6.13.6. STARTER AND ALTERNATOR CHECK AND CLEANING
6.13.7. CYLINDER COMPRESSION CHECK
6.13.8. TENSION ADJUSTMENT OF AIR CONDITIONER BELT
6.13.9. CHANGING THE FILTER ELEMENT OF HYDRAULIC TANK BREATHER
6.14. EVERY 2000 HOURS (ANNUAL SERVICE)
6.14.1. REPLACING THE OIL AND CLEANING OR REPLACING THE SUCTION FILTER ELEMENT OF HYDRAULIC TANK
6.14.2. REPLACING THE DEF/AdBlue® FILTER
6.15. EVERY 2500 HOURS
6.15.1. PCV BLOW-BY OIL SEPARATOR ELEMENT REPLACEMENT (ON ISUZU 4JJ1 ENGINES)
6.16. EVERY TWO YEARS OF SERVICE
6.16.1. CLEANING COOLING SYSTEM AND REPLACING COOLANT
6.17. EVERY 4500 HOURS
6.17.1. INSPECTING AND CLEANING THE INJECTOR
6.17.2. INSPECTING AND CLEANING THE EGR VALVE
6.17.3. INSPECTING AND CLEANING THE EGR COOLER
6.17.4. INSPECTING THE TURBOCHARGER (IF NECESSARY CLEAN THE BLOWER)
6.17.5. INSPECTING THE UREA SCR SYSTEM
6.17.6. INSPECTING THE DOSING MODULE OF UREA SCR SYSTEM
6.18. EVERY 5000 HOURS
6.18.1. REPLACING DEF SUCTION FILTER
6.19. WHEN REQUIRED
6.19.1. FILLING FUEL (FUEL TRANSFER PUMP)
6.19.2. WHEN THE DEF/AdBlue® TANK IS EMPTY
6.19.3. WHEN THE DEF/AdBlue® QUALITY WARNING IS DISPLAYED
6.19.4. UREA SCR TEMPORARY EMERGENCY “ENGINE OUTPUT/ENGINE SPEED RESTRICTION” CLEAR FUNCTION
6.19.5. REPLACING OR IF NECESSARY CLEANING AIR FILTER OUTER ELEMENT
6.19.6. BLEEDING FUEL SYSTEM
6.19.7. BLEEDING HYDRAULIC SYSTEM
6.19.8. CHECKING AIR CONDITIONER REFRIGERANT AMOUNT
6.19.9. REPLACEMENT OF THE FUEL PIPING
7. SPECIFICATIONS
7.1. TECHNICAL SPECIFICATIONS OF HMK 145 LC-4 SR
7.2. TECHNICAL SPECIFICATIONS OF HMK 230 LC-4, HMK 230 NLC-4 AND HMK 230 LC-4 LR
7.3. TECHNICAL SPECIFICATIONS OF HMK 310 LC-4, HMK 310 NLC-4, HMK 310 LC-4 LR
7.4. TECHNICAL SPECIFICATIONS OF HMK 390 LC-4
7.5. TECHNICAL SPECIFICATIONS OF HMK 500 LC-4
8. EQUIPMENT AND ATTACHMENTS
8.1. GENERAL PRECAUTIONS
8.2. PRECAUTIONS WHEN FITTING THE WORK EQUIPMENT
8.3. SELECTION OF ATTACHMENT
8.4. PROTECTION AGAINST FALLING OR FLYING OBJECTS (FOPS)
8.5. PROTECTION AGAINST TIPPING AND ROLLING OVER
8.6. SELECTION OF TRACK SHOES
8.6.1. METHOD OF SHOE SELECTION
8.7. HYDRAULIC BREAKERS
8.7.1. PERMISSIBLE WORKS
8.7.2. INCORRECT OPERATION METHODS
8.7.3. MAINTENANCE FOR HYDRAULIC BREAKER
8.8. QUICK COUPLING ATTACHMENT (OPTIONAL)
8.8.1. MOUNTING THE BUCKET
8.8.2. DISMOUNTING THE BUCKET
9. APPENDIX
9.1. HAND SIGNALS
9.2. COMMUNICATION INFORMATION
9.2.1. PLANTS AND AFTER SALES SERVICES
10. ALPHABETICAL INDEX