Hidromek Wheel Loader HMK640WL Stage 3 Operation Manual L227201401 2026

Description

Contents:
1. INTRODUCTION
1.1. GENERAL INFORMATION
1.2. CE, UKCA MARKING, DECLARATION OF CONFORMITY AND EMC DIRECTIVE
1.3. BEFORE STARTING OPERATION AND MAINTENANCE
1.4. DRIVING LICENSE
1.5. COPYRIGHT
1.6. SAFETY INFORMATION
1.7. SPARE PARTS ORDERING PROCEDURE
1.8. INTENDED USE OF MACHINE
1.9. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
1.10. VISIBILITY FROM OPERATOR’S SEAT
1.11. LOCATION OF ENGINE AND MACHINE ID PLATES
1.11.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.11.2. AB/EPA REGULATION, ENGINE SERIAL NUMBER PLATE
1.12. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR INFORMATION
2. WORK SAFETY
2.1. SAFETY LABELS
2.1.1. LOCATIONS OF SAFETY LABELS
2.1.2. EXPLANATION OF SAFETY LABELS
2.2. PRECAUTIONS DURING OPERATION AND MAINTENANCE
2.2.1. PRECAUTIONS BEFORE OPERATION
2.2.2. PREPARATIONS FOR SAFE OPERATION
2.2.3. FIRE PREVENTION
2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.2.5. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.2.6. UNAUTHORIZED MODIFICATIONS
2.2.7. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.2.8. PRECAUTIONS WHEN RUNNING ENGINE INDOORS
2.3. PRECAUTIONS DURING OPERATION
2.3.1. PRECAUTIONS ON JOBSITE
2.3.2. STARTING ENGINE
2.3.3. OPERATION
2.3.4. TRANSPORTATION OF MACHINE
2.3.5. TOWING MACHINE
2.4. PRECAUTIONS FOR MAINTENANCE
2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.4.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
2.4.3. TIRES
3. DESCRIPTION
3.1. GETTING TO KNOW OUR MACHINE
3.1.1. GENERAL VIEW OF MACHINE
3.1.2. REAR VIEW
3.1.3. RIGHT SIDE VIEW
3.1.4. LEFT SIDE VIEW
3.1.5. GENERAL VIEW OF CONTROLS AND GAUGES
3.2. EXPLANATION OF CONTROLS AND GAUGES
3.2.1. MONITOR PANEL
3.2.2. OPERA PANEL
3.3. RIGHT CONSOLE
3.3.1. STANDARD RIGHT CONSOLE
3.3.2. SINGLE JOYSTICK (OPTIONAL)
3.4. COMFORTABLE DRIVING SYSTEM (Optional)
3.5. FNR (DIRECTIONAL) LEVER
3.6. WIPER LEVER
3.7. SIDE PANEL
3.7.1. MENUS
3.8. SWITCHES/BUTTONS (SIDE CONSOLE)
3.9. STEERING WHEEL ADJUST LEVER
3.10. BRAKE PEDALS
3.11. ACCELERATOR PEDAL
3.12. KEYSWITCH
3.13. ARM REST
3.14. LOCKED CAPS
3.15. FRAME LOCK BAR
3.16. TOWING PIN
3.17. BACK-UP ALARM
3.18. BATTERY DISCONNECT SWITCH
3.19. EMERGENCY EXIT
3.20. OPERATION OF OPERATOR’S CAB TILTING FUNCTION
3.21. ENGINE HOOD TILT BUTTON
3.22. FUSES
3.22.1. FUSE CAPACITY AND NAME OF CIRCUIT
3.23. TOOL BOX
3.24. FIRE EXTINGUISHER (IF AVAILABLE)
3.25. POWER OUTLET
3.26. AUX INLET
3.27. USB INLET
4. OPERATION
4.1. CHECKS BEFORE STARTING ENGINE, ADJUSTMENTS
4.1.1. WALK-AROUND CHECK AND VISUAL INSPECTION
4.1.2. CHECK BEFORE STARTING
4.1.3. SEAT ADJUSTMENT
4.1.4. ADJUSTING SEAT BELT
4.1.5. ADJUSTING MIRRORS
4.1.6. OPERATIONS AND CHECKS BEFORE STARTING ENGINE
4.2. STARTING ENGINE
4.2.1. OPERATIONS AND CHECKS AFTER STARTING ENGINE
4.3. BREAK-IN MACHINE
4.4. NORMAL OPERATION
4.4.1. MOVING MACHINE (DIRECTION, SPEED), STOPPING THE MACHINE
4.4.2. PREPARATIONS FOR MOVING THE MACHINE
4.4.3. CHANGING GEAR SPEED
4.4.4. CHANGING DIRECTION
4.4.5. STOPPING MACHINE
4.4.6. AUTOMATIC TRANSMISSION CUT-OFF FUNCTION
4.4.7. STREERING MACHINE
4.4.8. EMERGENCY STEERING SYSTEM
4.4.9. OPERATION OF WORK EQUIPMENT
4.4.10. RIGHT CONSOLE WITH THREE CONTROL LEVER
4.4.11. SINGLE JOYSTICK RIGHT SIDE (Optional)
4.5. STOPPING ENGINE
4.5.1. CHECKS AFTER STOPPING ENGINE
4.6. OPERATIONS THAT CAN BE DONE BY USING WHEEL LOADER
4.6.1. DIGGING OPERATIONS
4.6.2. LOADING PILED SOIL OR BLASTED ROCK
4.6.3. DIGGING AND LOADING ON LEVEL GROUND
4.6.4. LEVELING OPERATIONS
4.6.5. PUSHING OPERATION
4.6.6. LOAD AND CARRY OPERATIONS
4.6.7. LOADING OPERATIONS
4.6.8. CROSS DRIVE LOADING
4.6.9. PRECAUTIONS WHEN PILING UP MATERIALS
4.6.10. PRECAUTIONS WHEN HANDLING BLASTED ROCK
4.6.11. V-TYPE LOADING
4.6.12. HANDLING BUCKET
4.6.13. SHIFTING GEAR WHEN THRUSTING BUCKET IN
4.6.14. BUCKET DUMP ANGLE WHEN DIGGING OR LOWERING ROADBED
4.6.15. ARTICULATING MACHINE DURING DIGGING OPERATIONS
4.6.16. BUCKET DUMP ANGLE WHEN LEVELLING
4.6.17. PIT EXCAVATION
4.6.18. LOADING BUCKET
4.6.19. FRONT WHEELS GETTING ON BLASTED ROCKS
4.6.20. BUCKET DUMP OPERATION WHEN DIGGING
4.6.21. WORKING WITH LOOSE BOULDERS
4.6.22. CUTTING FACE OPERATIONS
4.6.23. SWITCHING BETWEEN FORWARD AND REVERSE
4.6.24. TURNING TIRES WHEN MACHINE IS STATIONARY
4.6.25. PREPARATIONS FOR LOADING, GATHERING ROCKS
4.6.26. METHOD OF APPROACHING MATERIAL
4.6.27. DIGGING OPERATION
4.6.28. TRAVELING IN REVERSE AFTER EXCAVATING
4.6.29. APPROACHING DUMP TRUCK
4.6.30. LOADING DUMP TRUCK
4.6.31. GETTING AWAY FROM DUMP TRUCK
4.7. PRECAUTIONS FOR OPERATION
4.7.1.1. PERMISSIBLE WATER DEPTH FOR OPERATION
4.7.2. WHEN WHEEL BRAKE DOES NOT WORK
4.7.3. PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES
4.7.4. PRECAUTIONS WHEN DRIVING MACHINE
4.7.5. REMOVAL AND INSTALLATION OF BUCKET
4.7.6. PARKING MACHINE
4.7.7. CHECKS AFTER COMPLETION OF OPERATION
4.7.8. LOCKING
4.7.9. TIRE MAINTENANCE
4.8. TRANSPORTATION
4.8.1. TRANSPORTATION PROCEDURE
4.8.2. LOADING AND UNLOADING WORK
4.8.3. INSTRUCTIONS FOR USE OF SLINGS
4.8.4. MACHINE LIFTING METHOD
4.9. COLD WEATHER OPERATION
4.9.1. PRECAUTIONS FOR LOW TEMPERATURE
4.9.2. PRECAUTIONS AFTER COMPLETION OF WORK
4.9.3. AFTER COLD WEATHER
4.10. LONG-TERM STORAGE
4.10.1. BEFORE STORAGE
4.10.2. DURING STORAGE
4.10.3. AFTER STORAGE
4.11. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
4.12. TROUBLESHOOTING
4.12.1. WHEN MACHINE RUNS OUT OF FUEL
4.12.2. METHOD OF TOWING THE MACHINE
4.12.3. STARTING ENGINE WITH BOOSTER CABLES
4.12.4. METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED
4.12.5. TROUBLESHOOTING
5. MAINTENANCE
5.1. MAINTENANCE RULES
5.1.1. SERVICE METER READING
5.1.2. HÄ°DROMEK GENUINE REPLACEMENT PARTS
5.1.3. HÄ°DROMEK GENUINE OIL
5.1.4. ALWAYS USE CLEAN WASHER FLUID
5.1.5. ALWAYS USE CLEAN OIL AND GREASE
5.1.6. CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
5.1.7. PRECAUTIONS WHEN ADDING OIL OR FUEL
5.1.8. WELDING INSTRUCTIONS
5.1.9. DO NOT DROP ANYTHING INSIDE MACHINE
5.1.10. DUSTY ENVIRONMENT
5.1.11. AVOID MIXING DIFFERENT TYPES OR GRADES OF OIL
5.1.12. LOCKING INSPECTION COVERS
5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
5.1.16. SELECTING FUEL AND OIL ACCORDING TO AMBIENT TEMPERATURE
5.1.17. SECURELY CLOSE ENGINE PANEL
5.2. OIL, FUEL, COOLANT
5.2.1. OIL
5.2.2. FUEL
5.2.3. COOLANT
5.2.4. GREASE
5.2.5. OIL ANALYSIS
5.2.6. OIL SAMPLING
5.2.7. STORING OIL AND FUEL
5.2.8. FILTERS
5.2.9. ELECTRICAL COMPONENTS
5.3. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
5.3.1. TORQUE LIST
5.4. PERIODICAL INSPECTION AND MAINTENANCE LIST
5.5. PERIODICAL INSPECTION AND MAINTENANCE PROCEDURES
5.5.1. CHECKS BEFORE STARTING
5.6. EVERY 10 HOUR MAINTENANCE
5.6.1. GREASING ATTACHMENT PINS
5.6.2. CHECKING ENGINE OIL LEVEL
5.6.3. CHECK TRANSMISSION OIL LEVEL, ADD OIL IF NECESSARY
5.6.4. CHECKING COOLING WATER LEVEL
5.6.5. CHECKING TIRE PRESSURE, INFLATING TIRES
5.6.6. CHECKING FUEL LEVEL
5.6.7. CHECKING FOR FLUID LEAKAGE ON ENGINE
5.6.8. CHECK OIL LEVEL IN HYDRAULIC TANK, AND ADD OIL IF REQUIRED
5.7. EVERY 50 HOUR MAINTENANCE
5.7.1. DRAIN WATER AND SEDIMENT FROM FUEL TANK
5.8. INITIAL 250 HOUR MAINTENANCE
5.9. EVERY 250 HOUR MAINTENANCE
5.9.1. CHECKING BATTERY ELECTROLYTE LEVEL
5.9.2. CHECKING PARKING BRAKE
5.9.3. CHECKING ALTERNATOR AND A/C COMPRESSOR BELT TENSION
5.9.4. CHECKING FOR LOOSE WHEEL HUB BOLTS, AND TIGHTENING IF REQUIRED
5.9.5. CHECKING AXLE OIL AND ADDING IF NECESSARY
5.9.6. CLEANING AXLE BREATHERS
5.9.7. CHECKING BRAKE ACCUMULATOR
5.9.8. LUBRICATING ATTACHMENT PINS
5.9.9. CLEANING AND REPLACING FUEL TANK BREATHER ELEMENT IF NECESSARY
5.9.10. GREASING SHAFTS (SHAFT SUPPLY, CENTER SUPPORT AND CROSSBAR)
5.10. EVERY 500 HOUR MAINTENANCE
5.10.1. CHANGING OIL IN ENGINE OIL PAN, REPLACING ENGINE OIL FILTER CARTRIDGE
5.10.2. REPLACING FUEL PRE-FILTER ELEMENT
5.10.3. CHANGING MAIN FUEL FILTER ELEMENT
5.10.4. CHANGING AIR CONDITIONER FILTER ELEMENTS
5.10.5. CLEANING AIR CONDITIONER CONDENSER
5.10.6. CLEANING / CHANGING OPTIONAL AUTO GREASE SYSTEM FILTER ELEMENTS
5.11. EVERY 1000 HOUR MAINTENANCE
5.11.1. CHANGING OIL IN TRANSMISSION CASE, CLEANING STRAINER
5.11.2. CHANGING TRANSMISSION OIL FILTERS
5.11.3. CLEANING TRANSMISSION BREATHER ELEMENT
5.11.4. CHECKING ENGINE AIR INTAKE PIPING CLAMPS FOR LOOSENESS
5.11.5. CHANGING HYDRAULIC TANK RETURN FILTER ELEMENT
5.11.6. CHANGING HYDRAULIC PILOT FILTER ELEMENT
5.11.7. CHANGING HYDRAULIC TANK DRAIN LINE (LEAKAGE) FILTER ELEMENT
5.11.8. CHANGING AXLE OIL
5.12. EVERY 2000 HOUR MAINTENANCE
5.12.1. CHANGING OIL IN HYDRAULIC TANK, REPLACING HYDRAULIC FILTER ELEMENT
5.12.2. CHECKING FUNCTIONS OF HYDRAULIC ACCUMULATOR
5.12.3. CHECKING ALTERNATOR
5.12.4. CHECKING AND IF NECESSARY, ADJUSTING ENGINE VALVE CLEARANCE
5.12.5. CHECKING FOR LOOSE ENGINE HIGH – PRESSURE PIPING CLAMPS, AND CHECKING FOR RUBBER HARDENING
5.12.6. CHECKING OIL LEAKS AND HOSES FOR DAMAGE AND WEAR
5.12.7. CHECKING BRAKE DISC WEAR
5.13. EVERY 2 YEAR MAINTENANCE
5.13.1. CHANGING COOLANT AND CLEANING INSIDE OF COOLING SYSTEM
5.14. EVERY 4000 HOUR MAINTENANCE
5.14.1. CHECKING WATER PUMP
5.14.2. CHECKING STARTING MOTOR
5.14.3. CHECKING AIR CONDITIONER COMPRESSOR, ADJUSTING IF REQUIRED
5.15. EVERY 8000 HOUR MAINTENANCE
5.15.1. REPLACING ENGINE HIGH- PRESSURE PIPING CLAMPS
5.15.2. OVERHAULING STARTING MOTOR AND ALTERNATOR
5.16. WHEN REQUIRED
5.16.1. REPLACING AIR CLEANER ELEMENT
5.16.2. SELECTION/INSPECTION OF TIRES
5.16.3. CHECKING WINDOW WASHER FLUID LEVEL, ADDING IF REQUIRED
5.16.4. REPLACING BUCKET TEETH
5.16.5. CHECKING FUNCTION OF CDC ACCUMULATOR
5.16.6. CHECKING AIR CONDITIONER
5.16.7. CLEANING RADIATOR FINS
5.16.8. REPLACING FUSES
5.16.9. BLEEDING AIR FROM FUEL SYSTEM
6. OPTIONAL EQUIPMENTS
7. TECHNICAL SPECIFICATIONS
7.1. GENERAL AND WORKING DIMENSIONS
7.2. NOISE AND VIBRATION
8. CONTACT INFORMATION