Landoll Bendi Forklift AC Series 6 Maintenance Manual F-857-2310

Description

Contents:
Introduction, Safety, and Specifications
Before You Begin
Introduction
Operating Instructions
Service Training
Required Tools
Models Covered*
Decal Identification
Replacement Parts
General Maintenance Instructions
Safety Guidelines
Lock Out/Tag Out
Battery Safety
Charging Safety
Battery Removal and Installation
Hydraulic System
Lifting and Blocking the Forklift
Tilt Cylinder Repair
Mast Service Precautions
Emergency STOP
Towing the Forklift
Specifications
Lubrication Specifications
Torque Specifications
Fluid Capacities
General Torque Specifications (rev. 4/97)
UNC SAE Torque Specifications
UNF SAE Torque Specifications
Metric Torque Specifications
Metric Torque Specifications
Hydraulic Fitting Torque Specifications (REV. 10/97)
Parker® Brand Fittings
Aeroquip® Brand Fittings
Gates® Brand Fittings
Inspections
Inspection Introduction
Initial Inspection
Items Furnished with the Forklift
Items Required
Tools and Test Equipment
To Prepare the Forklift
Daily Inspection Checklist
Operator Daily Pre-Shift Inspection Checklist – Bendi Series 6
Daily Inspections
Safety Warnings and Manual
Data Plate
Wheels and Tires
ESD Straps
Parking Brake
Service Brakes
Check the Brake Fluid Level
Forks
Mast Racking
Hydraulic Fluid
Hydraulic Cylinders, Hoses, and Fittings
Battery
Specific Gravity Correction
Battery Restraint System
Operator Controls
Seat
Scheduled Maintenance
Scheduled Inspections and Maintenance Requirements
Tools and Equipment Required
Cleaning and Inspecting the Forklift
Inspection and/or Maintenance
Performance Testing
1st 100 Hours or 2 Week Checklist
Mast Chains
Measuring Chain Stretch
Check Primary Lift Chain
Check Lift Operation
Load Backrest
Wheels and Tires
Hydraulic Fluid Check
Steering Actuator
Front Plate
Planetary Gearbox
Changing Gearbox Fluid
500 Hour or Monthly Inspections
Hydraulic Maintenance
Hydraulic Hoses
Tilt, Lift, and Side Shift Cylinders
Steering
Bleed hydraulic system
Checking and Adjusting Hydraulic Pressure
Battery
Controllers and Wire Connections
Brakes
Service Brakes
Parking Brake
Wheels and Tires
Motors and Gearboxes
Mast Inspection
Forks
Major Structural Points
Rust Or Corrosion
Overhead Guard
Forklift Lubrication
Tilt Cylinder Fixed End Bearing
Fork Positioner Lubrication (Option)
2000 Hour or Yearly Inspections
Brake Fluid Change
Change Planetary Gearbox Oil
4000 Hour Inspection
Hydraulic Oil Change
1st 100 Hour Technicians Inspection Checklist – Bendi Series 6
500 Hour Technicians Inspection Checklist – Bendi Series 6
2000 Hour Technician Inspection Checklist – Bendi Series 6
4000 Hour Technician Inspection Checklist – Bendi Series 6
Troubleshooting
Preliminary Procedures
Troubleshooting Charts
Visual Problems
Audible Problems
Hydraulic Problems
Brake Problems
Electrical Problems
Troubleshooting Codes
Corrective Maintenance
Corrective Maintenance
Battery
Replacing the Battery
Battery Restraint System and Roll-out Option
Charging a Wet Cell Battery
Mast and Front End
Removing the Forks
Repairing Forks
Load Testing Forks
Standard Mast Removal
High Lift Mast Removal
Standard Mast Tilt Cylinder Removal
High Lift Mast Tilt Cylinder Removal
Floor Plate Removal
Tires
Tire Inspection
Extending Tire Life
Brakes
General Information
Check Service Disc Brakes
Required Tools
Disc Brake Rotors
Replacing the Brake Rotor Assemblies
Parking Brake System
Parking Brake Assembly
Parking Brake Lever
Checking Parking Brake Adjustment
Replacing Parking Brake Lever Assembly
Adjusting Parking Brake Cable
Replacing the Parking Brake Cable
Parking Brake Caliper Assembly
Changing Parking Brake Pads or Replacing Parking Brake Caliper
Checking the Parking Brake Switch
Replacing Parking Brake Switch
Brake Pedal
Brake Light Switch Replacement
Replacing the Rotary Pot
Brake Hydraulics
Replacing Master Cylinder
Bench Bleed the Master Cylinder
Check Master Cylinder Fluid Level
Bleeding Brakes
Electrical
Electrical Static Discharge
ESD Strap
Direction Control Switch
Check the Return-to-Neutral
High Current Connections Definition
Hydraulics
Check Hydraulic Functions
Hydraulic Fluid
Changing Hydraulic Fluid and Filter
Hydraulic System Components
Replacing the Hydraulic Pump and Motor
Hydraulic Control Valve Assembly
Bendi AC Pump Speed in RPMs
Hydraulic Control Valve and Switches Removal
Hydraulic Lift Spool Sensor
Hydraulic Fittings and Hoses
Side Shift Circuit
Steering
Steering Wheel Removal
Steering Column (Console) Removal
Steering Orbital Control Unit
Front Rotation Assembly
Removing the Steering Actuator
Steer (Front Rotation) Sensor
Steering Column and Dash Display Assembly
Emergency Stop Button
Powertrain
Inspecting the Drive System
Rear Wheel Assembly
Replacing the Gearbox
Replacing the Traction Drive Motor
Load Axle
To Check Load Wheel Bearings
Front Axle Assembly
Removing the Front Axle
Axle Installation
Accelerator Pedal Assembly
Safety Features
Horn Test and/or Replace
Seat Switch Test and/or Replace
Seat Switch Operation
Overhead Guard, Lighting and Alarms
Fuses and Contactors
Wiring Schematic
Calibration and Programming
1314 Software Program Installation and Operation
Software Installation Procedure
1314 Software Installation
The next steps will be installing the software.
1314 Software Features and Functionality
Main Features
Programming the Bendi Series 6 Controllers
Communicating with Bendi Series 6 Controllers
Programming the Bendi Series 6 Master, Pump and Slave Controllers
Programming Bendi Series 6
Front and Valve I/O Modules
Master Controller
Truck Selection 1-B30, 2-B40, 3-B40VNA, 4-B5X
Landoll Traction
Hour Meter
Maintenance Due
1- Speed Mode
Response
Fine Tuning
Current Limits
Battery
Monitor
Landoll
Inputs
Outputs
Battery
Motor
Controller
Vehicle
CAN Status
Truck Type Setup
Engage VI Calibration Procedure
Dash Display Buttons
Accessing the Calibration Menu
Steering Calibration
Throttle Calibration
Lift Lever Calibration
Brake Pot Calibration
Exit the Menu and Save
Supplier Documents
Lift Technologies Mast Service Manual