Landoll Bendi Forklift B3-30 AC Maintenance Manual F-560-0410

Description

Contents:
Introduction, Safety & Planned Maintenance
Before You Begin (Please Read)
Introduction
Operating Instructions
Service Training
Tools Needed
Replacement Parts
General Maintenance Instructions
For your Safety
Lock Out/Tag Out
Battery Care and Charging
Battery Removal and Installation
Hydraulic System
Towing the Truck
General Safety Tips:
Towing Vehicle Requirements
Towing a Truck in the Reverse Direction
Lifting and Blocking the Truck
Mast Service Precautions
Disconnecting the Tilt Cylinder
Mast Removal
Cleaning the Truck
Maintenance Introduction
Inspection Sheets
Lubrication Specifications
Torque Specifications
Fluid Capacities
General Torque Specifications (R 4/97)
Torque Specified in Foot Pounds
Hydraulic Fitting Torque Specifications
Hydraulic Fittings Torque Specified
General Bendi AC Troubleshooting Chart
Tires, Brakes and Drivetrain
Floor Plate
Floor Plate Removal and Assembly
Visual Inspection
Replacing the Drive Tire
Disassembling and Inspecting Rear Wheel Bearings
Replacing the Braking Tires
Assembling Rear Wheel Bearings
Brake System
Brake System Service
Check Service Drum Brakes
Repairing Brake Wheel Cylinders
Hydraulic Brake Drums
Measure Brake Drum Diameter
Replacing Brake Drum Assemblies
Parking Brake Assembly
Parking Brake Lever
Replacing Parking Brake Lever Assembly
Parking Brake Switch
Replacing Parking Brake Switch
Replacing the Parking Brake Cable
Parking Brake Assembly
Brake Pedal Assembly
Master Cylinder
Replacing Master Cylinder
Bench Bleed the Master Cylinder
Check Master Cylinder Fluid Level
Bleeding Brakes
Service Brake Pedal Assembly
Traction Motor, and Gear Box
Removing the Drive Wheel
Checking Drive Wheel Gearbox
Servicing the Drive Train Assembly
Gearbox Replacement
Traction Drive Motor Service
Accelerator Pedal
Adjusting Accelerator Pedal
Hydraulic Oil, Motors, Pumps, and Cylinders
Hydraulic Components
Hydraulic System Maintenance
Check Hydraulic Oil Level
Changing Hydraulic Oil
Change the Hydraulic Oil Filter
Checking and Adjusting Hydraulic Pressure
Steering Motor Service
Load Sense Steering System
Power Steering System Maintenance
Check Power Steering
Filling and Air Bleeding the Power Steering System
Steer Motor Maintenance
Parts Disassembly and Inspection
Hydraulic Pump Service
Replacing the Hydraulic Pump and Motor
Hydraulic Steer Motor Replacement
Checking Steer Pump Pressure
Hydraulic Control Valve Assembly
General
Hydraulic Control Valve and Switches Removal
Spool Section Rebuild
Hydraulic Lift Sensor
Hydraulic Fittings and Hoses
Check Hydraulic Functions
Electrical System
Steering Column/Dash Assembly
Remove the Display Panel
Key Switch
Rocker (On/Off) Switches
Steering Wheel Removal
Steering Column (Console) Removal
Steering Orbital Control Unit
Electrical Contactors
Batteries – Care and Replacement
Checking Batteries
Battery Care
Charging the Battery
Battery Removal
Battery Installation
Electrical Static Discharge
Electrical Controls and Levers
Direction Control Lever
Check the Return-to-Neutral
Replacing a Complete Control Panel
Horn Service
Seat Assembly
Seat Switch
Check Driver’s Seat Switch
Truck Lighting
Headlights
Brake and Tail Lights
Back Up Alarms
Overhead Guard, Lighting and Alarms
Side Shift Circuit Maintenance
Check Side Shift Circuit Performance
Steering Potentiometer Replacement
Fuses
ESD Strap
Bendi B3/30 AC Calibration and Programming
Controller Theory of Operation
1314 Bendi AC Controller Software Program Installation and Operation
1314 Installati on Procedur e
1314 Update Proced ure
Communicatin g with Bendi AC Controllers
Additiona l 1314 Controlle r Features
Controller Fault History
Landoll_TM_S Parameters
Landoll_P_S Parameters
CURTIS CONTROLLER TROUBLESHOOTING
Controller Maintenance
Controller Cleaning
PROGRAMMER MENUS
Truck Lubrication and Chain Maintenance
Lubricating the Truck
Tilt Cylinder Clevis
Main Rotation Bearings
Fork Positioner Lubrication, Non-Side Shifting (Option)
Chain Lubrication
Chain Adjustment
Measuring Chain Stretch
Check Primary Lift Chain
Check Lift Operation
Checking and Adjusting Degree of Tilt
Removing the Tilt Cylinders
Removing the Mast From Truck
Supplier Provided Documentation
Lift Technologies Mast Service Manual
Models 30D/35D/40D/50D/55D/60D
Table of Contents – page 5