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Link Belt Excavator 750X4 Service Manual WLSM7007-00LX
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- Description
Description
List of Files:
Link Belt Excavator 750X4 Service Manual WLSM7007-00LX 1.pdf (2004 Pages)
Link Belt Excavator 750X4 Service Manual WLSM7007-00LX 2.pdf (2161 Pages)
Contents:
Link Belt Excavator 750×4 Service Manual Wlsm7007-00lx 1.Pdf (2004 Pages)
Excavator
Safety
Safety, General Information And Standard Torque Data
General Information
Safety
Cab Protection Structure
Standard Torque Data For Cap Screws And Nuts
Bolt And Nut Tightening
A. Lower
Main Equipment Table
Lower Component
Travel Unit
Take-Up Roller
Upper Roller
Lower Roller
Recoil Spring
Shoe
Center Joint
Main Equipment Structure And Operation Explanation
Travel Motor
Operation Principles
Hydraulic Motor
Parking Brake
Ii-Speed Switchover
Relief Valve
Double Counter Balance Valve
Structural Diagram
Port Diagram
Travel Motor
Center Joint
Basic Functions
Travel Speed Selection
Travel Alarm
Removal And Installation Of Track
Removal And Installation Of Shoe Assembly
Removal Of Shoe Assembly
Installation Of Shoe Assembly
Removal And Installation Of Shoe Plate
Removal Of Shoe Plate
Installation Of Shoe Plate
Removal And Installation Of Roller
Removal And Installation Of Upper Roller
Removal Of Upper Roller
Installation Of Upper Roller
Assembly And Disassembly Of Upper Roller
Configuration Diagram
Dimension Diagram
Jig Dimension Diagram
Disassembly Procedure
Assembly Procedure
Removal And Installation Of Lower Roller
Removal Of Lower Roller
Installation Of Lower Roller
Assembly And Disassembly Of Lower Roller
Configuration Diagram
Dimension Diagram
Jig Dimension Diagram
Disassembly Procedure
Assembly Procedure
Removal And Installation Of Retractable Lower Frame
Removal Of Retract Lower
Mounting Of Retract Lower
Removal And Installation Of Drive Sprocket
Removal Of Drive Sprocket
Installation Of Drive Sprocket
Removal And Installation Of Take-Up Roller
Remove Take-Up Roller
Installation Of Take-Up Roller
Assembly And Disassembly Of Take-Up Roller
Configuration Diagram
Dimension Diagram
Jig Dimension Diagram
Disassembly Procedure
Assembly Procedure
Removal And Installation Of Grease Cylinder
Removal Of Grease Cylinder
Installation Of Grease Cylinder
Assembly And Disassembly Of Grease Cylinder
Dimension Diagram
Removal And Installation Of Center Joint
Removal Of Center Joint
Installation Of Center Joint
Disassembly And Assembly Of Center Joint
Internal Structural Diagram
Removal And Installation Of Travel Motor
Removal Of Travel Motor
Installation Of Travel Motor
Assembly And Disassembly Of Travel Motor
Safety Cautions
Tools For Assembly And Disassembly
Standard Tools
Secondary Materials
Special Tool (Jig)
Measurement Devices
Disassembly Procedure Of Motor
Precautions Before Motor Disassembly
Tightening Torque
Disassembly Procedure
Disassembly Procedure For Reduction Gear
Maintenance Standards
Motor Parts Maintenance Standards
Reduction Gear Parts Maintenance Standards
Assembly Procedure Of Motor
Precautions Before Motor Assembly
Assembly Of Reduction Gear
Assembly Of Motor Section
Quality Check After Assembly
Motor Installation
Motor Inspection
Operation Check
Troubleshooting
Structural Diagram
Travel Motor Breakdown Diagram
Travel Motor
Tightening Torque
Travel Motor Part Table
Reduction Gear
Maintenance Standards
Drive Sprocket
Take-Up Roller
Upper Roller
Lower Roller
Track Shoe (Grouser Shoe)
Inspection Gauge
For Drive Sprocket
For Take-Up Roller
For Upper Roller
For Lower Roller
Pressure Measurement And Adjustment Procedures
Main Pressure Measurement
B. Travel Pressure Measurement
Drain Volume Measurement Procedures
Preparations
Travel Motor Drain Volume Measurement
Air Bleed Procedure
Travel Motor
B. C. Swing Unit, Counterweight
Main Equipment Table
Upper Component
Swing Unit
Counterweight Removal System (Option)
Solenoid Valves (Counterweight Raise-Lower And Arm Top-Bottom)
Cylinder (Counterweight Raise-Arm Top)
Stop Valve
Main Equipment Structure And Operation Explanation
Swing Motor
Operation Principles
Hydraulic Motor Section
Anti-Cavitation Check Valve Section
Relief Valve
Reverse Prevention Valve
Brake Section
Internal Structure Diagram
Structure Of Counterweight Removal System
Equipment Layout
Hydraulic Circuit Diagram
Electrical Circuit Diagram
Cylinder Structural Diagram
Port Diagram
Swing Motor
Basic Functions
Swing Brake
Swing Lock
Swing Speed Limit
Swing Relief Cut
Counterweight Removal-Installation Mode
Removal And Installation Of Swing Unit
Removal Of Swing Unit
Installation Of Swing Unit
Assembly And Disassembly Of Swing Unit
Disassembly
Assembly
Assembly And Disassembly Of Swing Motor
Causes Of Trouble And Solutions
Maintenance Procedures
Assembly And Disassembly
Bolt Tightening Torque
Tools For Assembly And Disassembly
Brake Piston Removal Jig
Disassembly Procedure
Assembly Procedure
Internal Structure Diagram
Removal And Installation Of Counterweight
Removal Of Counterweight
Installation Of Counterweight
Removal And Installation Of Counterweight Removal System
Component Layout Diagrams Of Counterweight Removal System
Removal And Installation Of Counterweight Removal System Cylinder
Removal Of Counterweight Removal System Cylinder
Installation Of Counterweight Removal System Cylinder
Removal And Installation Of Counterweight Removal System Solenoid Valve
Removal Of Counterweight Removal System Solenoid Valve
Installation Of Counterweight Removal System Solenoid Valve
Pressure Measurement And Adjustment Procedures
Main Pressure Measurement
C. Swing Pressure Measurement
Drain Volume Measurement Procedures
Preparations
Swing Motor Drain Volume Measurement
Air Bleed Procedure
Swing Motor
Check
H. Engine
Main Equipment Table
Engine-Related
Engine
Air Cleaner (Double Element)
Radiator
Scr
Basic Functions
Fuel Gauge
Coolant Temperature Gauge
Scr Gauge
Fuel Economy Gauge
Neutral Start
Power-Cut Delay
Preheat
Throttle
Throttle Volume Position Detection
Idling Start
Auto Idle
One-Touch Idle
Auto Warm-Up
Idle Shutdown
Idle Up
Work Mode Control
Engine Emergency Stop
Scr Cleaning
Inducement
Feed Pump Automatic Stop
Coolant Level Decrease
Air Filter Clogging
Fuel Filter Clogging
Battery Charge Abnormality
Horsepower Reduction Control (In Uplands)
Horsepower Reduction Control (At Engine Failure)
Main Data
Function, Structure, Operation
Function, Structure, And Operation Of Emission Control
Scr Control System Inspection
Operation Explanation Of Scr
Diagnosis For Each Symptom
Intermittent Conditions Of Urea Selective Catalytic Reduction System
Urea Fluid Consumption Too High
Ammonia Smell Noticeable
White Crystalline Powder Visible
Symptom
Engine Start Failure
Engine Stalling
Engine Hunching, Rough Idling
Excess Amount Of White Smoke In Exhaust Gas
Excess Amount Of Black Smoke In Exhaust Gas
Abnormal Noise
Large Fuel Consumption
Large Oil Consumption
Insufficient Engine Output
Functional Inspection
Engine Compression Pressure Inspection
Inspection Of The Fuel System
Inspection Of The Air Intake System
Inspection Of The Exhaust System
Inspection Of Egr Control System
Inspection Of The Starting System
Inspection Of Glow Control System
Obd System Check
Inspection Of Monitor Warning Lamp Lighting Circuit System
Inspection Of Monitor Warning Lamp Flashing Circuit System
Inspection Of Starting Circuit System
Removal And Installation Of Engine Assembly
Removal Of Engine Assembly
Installation Of Engine Assembly
Removal And Installation Of Fuel Cooler, Engine Intercooler, Radiator, And Oil Cooler
Removal And Installation Of Fuel Cooler
Removal Of Fuel Cooler
Installation Of Fuel Cooler
Removal And Installation Of Engine Intercooler
Removal Of Intercooler
Installation Of Inter Cooler
Inspection Of Intercooler
Removal And Installation Of Radiator
Removal Of Radiator
Installation Of Radiator
Inspection Of Radiator
Removal And Installation Of Oil Cooler
Installation Of Oil Cooler
Installation Of Oil Cooler
Removal And Installation Of Hydraulically-Operated Fan
Removal Of Hydraulically-Operated Fan
Installation Of Hydraulically-Operated Fan
Removal And Installation Of Turbo Charger
Removal Of Turbocharger Assembly
Installation Of Turbocharger Assembly
Inspection Of Turbocharger Assembly
Removal And Installation Of Egr Valve
Removal Of Egr Valve
Installation Of Egr Valve
Removal And Installation Of Egr Cooler
Removal Of Egr Cooler
Installation Of Egr Cooler
Inspection Of Egr Cooler
Removal And Installation Of Engine Hood
Removal Of Engine Hood
Installation Of Engine Hood
Removal And Installation Of Scr
Removal Of Scr
Installation Of Scr
Removal And Installation Of Silicon Controlled Rectifier Catalyst
Removal Of Silicon Controlled Rectifier Catalyst
Installation Of Silicon Controlled Rectifier Catalyst
Disassembly Of Silicon Controlled Rectifier Catalyst
Assembly Of Silicon Controlled Rectifier Catalyst
Inspection Of Silicon Controlled Rectifier Catalyst
Removal And Installation Of Cylinder Head Cover
Removal Of Cylinder Head Cover
Installation Of Cylinder Head Cover
Removal And Installation Of Cylinder Head
Removal Of Cylinder Head Assembly
Disassembly Of Cylinder Head Assembly
Reassembly Of Cylinder Head Assembly
Installation Of Cylinder Head Assembly
Inspection Of Cylinder Head Assembly
Removal And Installation Of Cylinder Block
Removal Of Cylinder Block
Disassembly Of Cylinder Block
Reassembly Of Cylinder Block
Installation Of Cylinder Block
Inspection Of Cylinder Block
Lubrication System
Removal And Installation Of Oil Pan
Removal Of Oil Pan
Installation Of Oil Pan
Removal And Installation Of Oil Level Switch
Removal Of Oil Level Switch
Installation Of Oil Level Switch
Removal And Installation Of Oil Pump Assembly
Removal Of Oil Pump Assembly
Installation Of Oil Pump Assembly
Inspection Of Oil Pump Assembly
Removal And Installation Of Oil Cooler Assembly
Removal Of Oil Cooler Assembly
Disassembly Of Oil Cooler Assembly
Reassembly Of Oil Cooler Assembly
Installation Of Oil Cooler Assembly
Inspection Of Oil Cooler Assembly
Inspection Of Engine Oil
Removal And Installation Of Piston Oil Jet
Removal Of Piston Oil Jet
Installation Of Piston Oil Jet
Removal And Installation Of Oil Filter Element
Removal Of Oil Filter Element
Installation Of Oil Filter Element
Removal And Installation Of Oil Separator Element
Removal Of Oil Separator Element
Installation Of Oil Separator Element
Cooling System
Removal And Installation Of Water Pump Assembly
Removal Of Water Pump Assembly
Installation Of Water Pump Assembly
Disassembly Of Water Pump Assembly
Reassembly Of Water Pump Assembly
Inspection Of Water Pump Assembly
Removal And Installation Of Thermostat
Removal Of Thermostat
Installation Of Thermostat
Inspection Of Thermostat
Inspection Of Coolant
Removal And Installation Of Generator Drive Belt
Removal Of Drive Belt
Installation Of Drive Belt
Inspection Of Drive Belt
Removal And Installation Of Overheat Switch
Removal Of Overheat Switch
Installation Of Overheat Switch
Induction System
Inspection Of Air Cleaner Element
Exhaust System
Removal And Installation Of Oxidation Catalyst Assembly
Removal Of Oxidation Catalyst Assembly
Installation Of Oxidation Catalyst Assembly
Aux. Emission Control Devices System
Removal And Installation Of Dosing Module
Removal Of Dosing Module
Disassembly Of Dosing Module
Assembly Of Dosing Module
Installation Of Dosing Module
Removal And Installation Of Def Supply Module
Removal Of Def Supply Module
Disassembly Of Def Supply Module
Assembly Of Def Supply Module
Installation Of Def Supply Module
Removal And Installation Of Coolant Control Valve
Removal Of Coolant Control Valve
Installation Of Coolant Control Valve
Removal And Installation Of Dcu
Removal Of Dcu
Installation Of Dcu
Removal And Installation Of Def Supply Module Filter
Removal Of Def Supply Module Filter
Installation Of Def Supply Module Filter
Removal And Installation Of Fuel Tank
Removal Of Fuel Tank
Installation Of Fuel Tank
Removal And Installation Of Urea Pump
Removal Of Urea Pump
Installation Of Urea Pump
Removal And Installation Of Urea Solution Tank
Removal Of Urea Solution Tank
Installation Of Urea Solution Tank
Removal And Installation Of Fuel Supply Pump
Removal Of Fuel Supply Pump
Installation Of Fuel Supply Pump
Inspection Of Fuel Supply Pump
Removal And Installation Of Common Rail Assembly
Removal Of Common Rail Assembly
Installation Of Common Rail Assembly
Removal And Installation Of Injector
Removal Of Injector
Installation Of The Injector
Removal And Installation Of Idle Gear
Removal Of Idle Gear
Installation Of Idle Gear
Inspection Of Idle Gears
Removal And Installation Of Crankshaft
Removal Of Crankshaft
Installation Of Crankshaft
Disassembly Of Crankshaft
Reassembly Of Crankshaft
Inspection Of Crankshaft
Removal And Installation Of Piston
Removal Of Piston
Installation Of Piston
Disassembly Of Piston
Reassembly Of Piston
Inspection Of Piston
Removal And Installation Of Camshaft
Removal Of Camshaft
Installation Of Camshaft
Disassembly Of Camshaft
Reassembly Of Camshaft
Inspection Of Camshaft
Removal And Installation Of Flywheel
Removal Of Flywheel
Installation Of Flywheel
Disassembly Of Flywheel
Reassembly Of Flywheel
Inspection Of Flywheel
Removal And Installation Of Flywheel Housing
Removal Of Flywheel Housing
Installation Of Flywheel Housing
Removal And Installation Of Timing Gear Case
Removal Of Timing Gear Case
Installation Of Timing Gear Case
Removal And Installation Of Rocker Arm Shaft
Removal Of Rocker Arm Shaft
Installation Of Rocker Arm Shaft
Disassembly Of Rocker Arm Shaft
Reassembly Of Rocker Arm Shaft
Inspection Of Rocker Arm Shaft
Removal And Installation Of Intake Throttle Valve
Removal Of Intake Throttle Valve
Installation Of Intake Throttle Valve
Removal And Installation Of Starter Motor
Removal Of Starter Motor
Installation Of Starter Motor
Disassembly Of Starter Motor
Reassembly Of Starter Motor
Inspection Of Starter Motor
Removal And Installation Of Alternator
Removal Of Alternator
Installation Of Alternator
Disassembly Of Alternator
Reassembly Of Alternator
Inspection Of Alternator
Removal And Installation Of Glow Plug
Removal Of Glow Plug
Installation Of Glow Plug
Glow Plug Inspection
Removal And Installation Of Fuel Filter
Removal Of Fuel Filter
Installation Of Fuel Filter
Removal And Installation Of Relief Valve
Removal Of Relief Valve
Installation Of Relief Valve
Removal And Installation Of Fuel Filter Element
Removal Of Fuel Filter Element
Installation Of Fuel Filter Element
Removal And Installation Of Fuel Temperature Sensor
Removal Of Fuel Temperature Sensor
Installation Of Fuel Temperature Sensor
Inspection Of Fuel Temperature Sensor
Removal And Installation Of Pressure Limiter
Removal Of Pressure Limiter
Installation Of Pressure Limiter
Removal And Installation Of Fuel Pressure Sensor
Removal Of Fuel Pressure Sensor
Installation Of Fuel Pressure Sensor
Inspection Of Fuel Pressure Sensor
Removal And Installation Of Fuel Filter Pressure
Removal Of Fuel Filter Pressure Sensor
Installation Of Fuel Filter Pressure Sensor
Removal And Installation Of Engine Coolant Temperature Sensor
Removal Of Coolant Temperature Sensor
Installation Of Coolant Temperature Sensor
Engine Coolant Temperature Sensor Inspection
Removal And Installation Of Ckp Sensor
Removal Of Crankshaft Position (Ckp) Sensor
Installation Of Crankshaft Position (Ckp) Sensor
Inspection Of Crankshaft Position (Ckp) Sensor
Removal And Installation Of Cmp Sensor
Removal Of Camshaft Position (Cmp) Sensor
Installation Of Camshaft Position (Cmp) Sensor
Inspection Of Camshaft Position (Cmp) Sensor
Removal And Installation Of Oil Pressure Sensor
Removal Of Oil Pressure Sensor
Installation Of Oil Pressure Sensor
Removal And Installation Of Pressure Sensor-Boost Temperature Sensor
Removal Of Pressure Sensor-Boost Temperature Sensor
Installation Of Pressure Sensor-Boost Temperature Sensor
Inspection Of Pressure Sensor-Boost Temperature Sensor
Removal And Installation Of Imt Sensor
Removal Of Imt Sensor
Installation Of Imt Sensor
Removal And Installation Of Maf And Iat Sensor
Removal Of Maf And Iat Sensor
Installation Of Maf And Iat Sensor
Inspection Of Maf And Iat Sensor
Removal And Installation Of Charge Air Cooler Temperature Sensor 1
Removal Of Charge Air Cooler Temperature Sensor 1
Installation Of Charge Air Cooler Temperature Sensor 1
Inspection Of Charge Air Cooler Temperature Sensor 1
Sampling Procedure
Sampling Of Engine Oil
Removal And Installation Of Exhaust Gas Temperature Sensor
Removal Of Exhaust Gas Temperature Sensor
Installation Of Exhaust Gas Temperature Sensor
Inspection Of Exhaust Gas Temperature Sensor
Removal And Installation Of Egr Gas Temperature Sensor 1
Removal Of Egr Gas Temperature Sensor 1
Installation Of Egr Gas Temperature Sensor 1
Inspection Of Egr Gas Temperature Sensor 1
Removal And Installation Of Egr Gas Temperature Sensor 2
Removal Of Egr Gas Temperature Sensor 2
Installation Of Egr Gas Temperature Sensor 2
Inspection Of Egr Gas Temperature Sensor 2
Removal And Installation Of Egr Gas Temperature Sensor 3
Removal Of Egr Gas Temperature Sensor 3
Installation Of Egr Gas Temperature Sensor 3
Inspection Of Egr Gas Temperature Sensor 3
Removal And Installation Of Egr Gas Temperature Sensor 4
Removal Of Egr Gas Temperature Sensor 4
Installation Of Egr Gas Temperature Sensor 4
Inspection Of Egr Gas Temperature Sensor 4
Removal And Installation Of Nox Sensor
Removal Of Nox Sensor
Installation Of Nox Sensor
Removal And Installation Of Exhaust Gas Temperature Sensor 3
Removal Of Exhaust Gas Temperature Sensor 3
Installation Of Exhaust Gas Temperature Sensor 3
Removal And Installation Of Def Sensor
Removal Of Def Sensor
Installation Of Def Sensor
Engine-Related Diagnostic Trouble Code List
Engine-Side Trouble
Ecm Trouble
Dtc P0016 Crankshaft Position – Camshaft Position Correlation Error
Dtc P0045
Turbocharger Boost Control Vnt Error
Dtc P0087
Fuel Rail-System Pressure – Too Low
Dtc P0089
Fuel Pressure Regulator Performance
Dtc P0091
Fuel Pressure Regulator Control Circuit Low
Dtc P0092
Fuel Pressure Regulator Control Circuit High
Dtc P0097 Intake Air Temperature (Iat) Sensor 2 Circuit Low Voltage
Dtc P0098 Intake Air Temperature (Iat) Sensor 2 Circuit High Voltage
Dtc P0102 Mass Air Flow Sensor Circuit Low Input
Dtc P0103 Mass Air Flow Sensor Circuit High Input
Dtc P0112 Intake Air Temperature Sensor Circuit Low
Dtc P0113 Intake Air Temperature Sensor Circuit High
Dtc P0117 Engine Coolant Temperature Sensor Circuit Low
Dtc P0118 Engine Coolant Temperature Sensor Circuit High
Dtc P0122 Throttle Position Sensor Circuit Low
Dtc P0123 Throttle Position Sensor Circuit High
Dtc P0182
Fuel Temperature Sensor Circuit Low
Dtc P0183
Fuel Temperature Sensor Circuit High
Dtc P0192
Fuel Rail Pressure Sensor Circuit Low
Dtc P0193
Fuel Rail Pressure Sensor Circuit High
Dtc P0201 Injector Circuit Open – Cylinder 1
Dtc P0202 Injector Circuit Open – Cylinder 2
Dtc P0203 Injector Circuit Open – Cylinder 3
Dtc P0204 Injector Circuit Open – Cylinder 4
Dtc P0205
Injector Circuit Open – Cylinder 5
Dtc P0206
Injector Circuit Open – Cylinder 6
Dtc P0217 Engine Coolant Over Temperature Condition
Dtc P0219 Engine Overspeed Condition
Dtc P0234
Turbocharger Overboost Condition
Dtc P0237 Turbo Charger Boost Sensor Circuit Low
Dtc P0238 Turbo Charger Boost Sensor Circuit High
Dtc P0335 Crankshaft Position Sensor Circuit
Dtc P0336 Crankshaft Position Sensor Circuit Range-Performance
Dtc P0340
Camshaft Position Sensor Circuit
Dtc P0380 Glow Relay Circuit Error
Dtc P0401 Egr Flow Insufficient Detected
Dtc P0404
Egr Control Circuit Range-Performance
Dtc P0409 Egr Sensor Circuit
Dtc P040c
Egr Cooler Outlet 2 Temp Sensor Circuit Low
Dtc P040d
Egr Cooler Outlet 2 Temp Sensor Circuit High
Dtc P041c Egr Cooler Outlet 1 Temp Sensor Circuit Low
Diagnostic Trouble Code_P041d: Egr Cooler Outlet 1 Gas Temperature Sensor Abnormality (High Voltage Abnormality)
Dtc P0427 Catalyst Temperature Sensor Circuit Low Sensor 1
Dtc P0428 Catalyst Temperature Sensor Circuit High Sensor 1
Dtc P042c Catalyst Temperature Sensor Circuit Low Sensor 2
Dtc P042d Catalyst Temperature Sensor Circuit High Sensor 2
Dtc P045b
Egr 2 Control Circuit Range-Performance
Dtc P0522 Engine Oil Pressure Sensor Circuit Low Input
Dtc P0523 Engine Oil Pressure Sensor Circuit High Input
Diagnostic Trouble Code_P0545: Egr Cooler Inlet 1 Gas Temperature Sensor Abnormality (Low Voltage Abnormality)
Diagnostic Trouble Code_P0546: Egr Cooler Inlet 1 Gas Temperature Sensor Abnormality (High Voltage Abnormality)
Dtc P0548 Egr Cooler Inlet 2 Temp Sensor Circuit Low
Dtc P0549 Egr Cooler Inlet 2temp Sensor Circuit High
Dtc P0560
12 Volt Circuit Error
Dtc P0563 System Voltage High
Dtc P0601 Internal Control Module Memory Check Sum Error
Dtc P0602 Internal Control Module Qr Code Error
Dtc P0604 Internal Control Module Ram Error
Dtc P0606 Internal Control Module Cpu Error
Dtc P060a Internal Control Module Cpu Ic Error
Dtc P060c Internal Control Module A-D Processing Performance
Dtc P0615 Starter Relay Circuit Error
Dtc P0638 Throttle Actuator Control Range-Performance
Dtc P0685 Ecm Power Relay Control Circuit Open
Dtc P0687 Ecm Power Relay Control Circuit High
Dtc P06a6 Sensor Reference Voltage 1 Circuit
Dtc P06a7
Sensor Reference Voltage 2 Circuit
Dtc P06a8 Sensor Reference Voltage 3 Circuit
Dtc P06a9 Sensor Reference Voltage 4 Circuit
Dtc P06af Torque Management System – Forced Engine Shutdown
Dtc P06d5 Sensor Reference Voltage 5 Circuit
Dtc P1062
Fuel Pressure Regulator 1 Solenoid Control Circuit
Dtc P1063
Fuel Pressure Regulator 2 Solenoid Control Circuit
Dtc P1076 Charge Air Cooler (Cac) Temperature Sensor 1 Circuit Low Voltage
Dtc P1077 Charge Air Cooler (Cac) Temperature Sensor 1 Circuit High Voltage
Dtc P1093
Fuel Rail Pressure Too Low
Dtc P1097 Compressor Outlet Temperature Sensor Circuit High
Dtc P1098 Compressor Outlet Temperature Sensor Circuit High
Dtc P1236 Charge Air Cooler Performance Failure
Dtc P1261 Injector Positive Voltage Control Circuit Group 1
Dtc P1262 Injector Positive Voltage Control Circuit Group 2
Dtc P1404
Egr Position Fault
Dtc P140b Egr 2 Position Sensor Performance
Dtc P140c Egr 2 Closed Position Performance
Dtc P1606 Sw-Ic Internal Failure
Dtc P160b Ad-Ic Failure Error
Dtc P160c Ad-Ic2 Failure Error
Diagnostic Trouble Code_P1621: Eeprom Abnormality
Dtc P1622
Control Module Eeprom Hardware Error
Dtc P1669 Dpd Lamp Control Circuit
Dtc P204f Scr System Error (No Inducement)
Dtc P207f Urea Fluid Concentration Too Low
Dtc P20c9 Scr System Error
Dtc P20df
Exhaust After-Treatment Fuel Pressure Sensor Circuit Low
Dtc P20e0
Exhaust After-Treatment Fuel Pressure Sensor Circuit High
Dtc P2146
Fuel Injector Group 1 Supply Voltage Circuit
Dtc P2149
Fuel Injector Group 2 Supply Voltage Circuit
Dtc P2228 Barometric Pressure Sensor Circuit Low
Dtc P2229 Barometric Pressure Sensor Circuit High
Dtc P2295
Fuel Pressure Regulator 2 Control Circuit Low
Dtc P2296
Fuel Pressure Regulator 2 Control Circuit High
Dtc P2457 (Flash Code 95, 395)
Exhaust Gas Recirculation (Egr) Cooling System Performance
Dtc P2458 Purge Time Out Error
Dtc P2ba7 Urea Fluid Quantity Too Low
Dtc P2baa Scr System Error (Inducement, No Purge)
Dtc P3093
Fuel Rail Pressure Too Low
Dtc U0001
Can Bus Error (Iso-Can)
Dtc U0073 Control Module Communication Bus Off
Dtc U0101 Lost Communication With Can
Dtc U010e Lost Communications With Dosing Control Module
Dtc U0110
Lost Communication With Vnt System
Dtc U2106 Lost Can Communications With Wheel Loader Transmission Control System
Dtc U0411 Lost Can Communications With Vnt Control Module
Dcu Trouble
Dtc P0607 Control Module Performance
Dtc P060b Internal Control Module A-D Processing Performance
Dtc P062f Control Module Eeprom Error
Dtc P0641 Sensor Reference Voltage 1 Circuit
Dtc P0658 Actuator Supply Voltage Circuit
Dtc P0659 Actuator Supply Voltage Circuit
Dtc P1462 Urea Fluid Quality Sensor Timeout Error
Dtc P1464 Main Relay Performance
Dtc P1468 Dcu Overtemperature
Dtc P1491 Urea Fluid Overpressure
Dtc P1493 Dcu Driver Overtemperature
Dtc P149c Urea Fluid Pressure Reduction Malfunction
Dtc P149d Urea Solution Tank High Temperature Abnormality
Dtc P2000 Monitoring The Nox Efficiency
Dtc P203b Urea Fluid Tank Level Sensor Stuck
Dtc P203c Urea Fluid Tank Level Sensor Low Voltage
Dtc P203d Urea Fluid Tank Level Sensor High Voltage
Dtc P2048 Urea Fluid Injector Circuit Low Voltage
Dtc P2049 Urea Fluid Injector Circuit High Voltage
Dtc P204b Urea Fluid Pressure Sensor Performance
Dtc P204c Urea Fluid Pressure Sensor Circuit Low Voltage
Dtc P204d Urea Fluid Pressure Sensor Circuit High Voltage
Dtc P205b Urea Fluid Tank Temperature Sensor Performance
Dtc P205c Urea Fluid Tank Temperature Sensor Low Voltage
Dtc P205d Urea Fluid Tank Temperature Sensor High Voltage
Dtc P206a Urea Quality Sensor System
Dtc P206b Urea Sensor Over Temperature Condition
Dtc P206c Open Circuit-Short Circuit In The Urea Quality Sensor Circuit
Dtc P206d Open Circuit-Short Circuit In The Urea Quality Sensor Circuit
Dtc P207f Urea Fluid Concentration Too Low
Dtc P208a Urea Fluid Pump Control Circuit
Dtc P208b Usea Fluid Pump Performance
Dtc P208c Urea Fluid Pump Control Circuit Low Voltage
Dtc P208d Urea Fluid Pump Control Circuit High Voltage
Dtc P208e Urea Fluid Injector Stuck
Dtc P20a0 Urea Fluid Reverting Valve Circuit Open
Dtc P20a2 Urea Fluid Reverting Valve Circuit Low Voltage
Dtc P20a3 Urea Fluid Reverting Valve Circuit High Voltage
Dtc P20ac Urea Fluid Pump Temperature Sensor Performance
Dtc P20ad Urea Fluid Pump Module Temperature Sensor Performance
Dtc P20b1 Urea Fluid Tank Heater Coolant Control Valve Circuit Open
Dtc P20b3 Urea Fluid Tank Heater Coolant Control Valve Circuit Low Voltage
Dtc P20b4 Urea Fluid Tank Heater Coolant Control Valve Circuit High Voltage
Dtc P20e8 Urea Fluid Pressure Underpressure
Dtc P20e9 Urea Fluid Overpressure
Dtc P20ea Urea Fluid Pressure Reduction Malfunction
Dtc P20fe Urea Fluid Pressure Build-Up Error
Dtc P2201 Upstream Nox Sensor Performance
Dtc P2206 Reading The Error(Open) Information Detected By Ft Nox Sensor
Dtc P2207 Reading The Error(Short) Information Detected By Ft Nox Sensor
Dtc P2210 Reading The Error(Open) Information Detected By Rr Nox Sensor
Dtc P2211 Reading The Error(Short) Information Detected By Rr Nox Sensor
Dtc P242b Exhaust Gas Temperature (Egt) Sensor 3 Performance
Dtc P242c Exhaust Gas Temperature (Egt) Sensor 3 Circuit Low Voltage
Dtc P242d Exhaust Gas Temperature (Egt) Sensor 3 Circuit High Voltage
Dtc U0002 Can Bus Off
Dtc U0100 Lost Communication With Engine Control Module (Ecm)
Dtc U029d Can Communication Error Between Dcu And Ft Nox Sensor
Dtc U029e Can Communication Error Between Dcu And Rr Nox Sensor
J. Hydraulic Equipment (Pump, Operation System Valve)
Main Equipment Table
Hydraulic Device
Hydraulic Pump
Hydraulically-Operated Fan Pump
Hydraulically-Operated Fan Motor
Control-Related
Control Valve
Solenoid Valve (5 Stack)
Remote Control Valve For Left-Right Operations
Remote Control Valve For Travel Operation
Remote Control Valve Characteristic Diagram
Operation Remote Control Valve Control Diagram
Travel Remote Control Valve Control Diagram
Cushion Valve (With Heat Circuit, Shuttle Valve)
Selector Valve (Option)
Basic Functions
Oil Temperature Gauge
Static Horsepower Control
Overload Warning (Function For Europe Only)
Pressure Boost Control
Stroke Control
Boom Down Energy Save
Pump Horsepower Cut Control
Pump Horsepower Boost Control
Arm 1 Semi-Parallel Control
Arm 2 Semi-Parallel Control
Hot Shutdown Warning
Gate Lock
Breaker Mode
Crusher Mode
Quick Coupler
Hydraulic Fluid Filter Clogging
Solenoid Sticking Prevention
Port Diagram
Hydraulic Pump (Standard Model)
Control Valve
Relief Valve
5 Stack Solenoid Valve
Remote Control Valves (Upper, Travel)
Remote Control Valves (Left-Right)
Remote Control Valve (Travel)
Cushion Valve
2-Way Selector Valve
Reducing Valve (6-Line)
Manifold Under Cab
Manifold (Accumulator)
Manifold
Hydraulic Pump
Type Indication
Specifications
Structure And Operation Explanation
Hydraulic Circuit Diagram
Hydraulic Pump Internal Structure Diagram
Overall View
Drive Shaft Front Side
Drive Shaft On Rear Side
Development Diagram
Parts Table
Regulator
Regulator Overview
Regulator Operation Explanation
Regulator Operation Explanation Diagram
Internal Configuration Diagram Of Regulator
Development Diagram Of Regulator
Component Table
Hydraulically-Operated Fan Pump
How To Handle
Decal
Structure
Causes Of Failures, And Actions
Hydraulically-Operated Fan Motor
External Shape Diagram
Internal Structure Diagram
Operation Explanation
Control Valve
Basic Configuration
Operation
Operation Of Main Unit
Operation Of Components
5 Stack Solenoid Valve Operation Explanation
External Shape Diagram And Components
Operation Explanation
Upper Pilot Valve (Remote Control Valve)
Structure
Function
Operation
Structural Diagram
Travel Pilot Valve (Remote Control Valve)
Operation
Pressure Reducing Valve Section
Damping Mechanism In Operation Section
Structural Diagram
Cushion Valve
Structure
Operation Explanation
Selector Valve (2-Way)
Structure
Operation Explanation
Development Diagram
Removal And Installation Of Hydraulic Reservoir
Removal Of Hydraulic Reservoir
Installation Of Hydraulic Oil Tank
Removal And Installation Of Hydraulic Pump
Removal Of Hydraulic Pump
Installation Of Hydraulic Pump
Removal And Installation Of Pump Coupling
Removal Of Pump Coupling
Installation Of Pump Coupling
Removal And Installation Of Control Valve
Removal Of Control Valve
Installation Of Control Valve
Removal And Installation Of Travel Remote Control Valve
Removal Of Travel Remote Control Valve
Installation Of Travel Remote Control Valve
Removal And Installation Of Operation Remote Control Valve
Removal Of Operation Remote Control Valve (Left Side)
Installation Of Operation Remote Control Valve (Left Side)
Removal Of Operation Remote Control Valve (Right Side)
Installation Of Operation Remote Control Valve (Right Side)
Removal And Installation Of 5 Stack Solenoid Valve
Removal Of 5 Stack Solenoid Valve
Installation Of 5 Stack Solenoid Valve
Removal And Installation Of Cushion Valve
Removal Of Cushion Valve
Installation Of Cushion Valve
Removal And Installation Of Hydraulically-Operated Fan Pump
Removal Of Hydraulically-Operated Fan Pump
Installation Of Hydraulically-Operated Fan Pump
Removal And Installation Of Hydraulically-Operated Fan Motor
Removal Of Hydraulically-Operated Fan Motor
Installation Of Hydraulically-Operated Fan Motor
Procedures For Assembly And Disassembly Of Hydraulic Pump Main Unit
Tools
Disassembly Procedure
Assembly Procedure
Pump Main Unit Maintenance Standards
Replacement Standard Of Wear Component
Standards For Repairing Cylinders, Valve Plates, And Swash Plates (Shoe Plates)
Tightening Torque
Overall View
Drive Shaft Front Side
Drive Shaft On Rear Side
Development Diagram
Parts Table
Causes Of Failures, And Actions
Regulator Maintenance Standards
Regulator Adjustment
Appendix Table And Drawings
Regulator Assembly And Disassembly Procedures
Tools
Preparations For Disassembly
Disassembly Procedure
Assembly Procedure
Internal Configuration Diagram Of Regulator
Development Diagram Of Regulator
Component Table
Assembly And Disassembly Of Control Valve
Assembly And Disassembly Of Control Valve
Caution For Disassembly
Specialty Jigs
Basic Configuration
Disassembly And Assembly Of Components
(1) Main Plunger
(2) Foot Relief Valve
(3) Check Valve
(4) Center Bypass Valve (For Bkt-Opt Confluence)
(5 To 8) Check Valve
(9) Cover (For Plunger Detent)
(10) Make-Up Valve
(11) Overload Relief Valve
(12) Arm 2 Parallel Switchover Valve
(13) Load Holding Valve (Boom 1, Arm 1)
(14) Check Valve
(15) Arm 1 Parallel Switchover Valve
(16) Boom Priority Valve
(17) Overload Relief Hole Plug
(18) Load Holding Valve (Boom 2)
(19) Check Valve (Option Confluence, Main Relief Path)
(20) Regenerative Valve
(21) Boom Boost Check Valve
(22) Main Relief Valve
(23) Check Valve (For Boom Up Confluence)
Housing
Maintenance Standards
Causes Of Failures, And Actions
Procedures For Assembly And Disassembly Of Operation Remote Control Valve
Maintenance Procedures
Required Tools And Tightening Torque
Maintenance Standards
Disassembly Procedures
Assembly Procedures
Causes Of Trouble And Countermeasures
Procedures For Assembly And Disassembly Of Travel Remote Control Valve
Maintenance Procedures
Disassembly Procedures
Assembly Procedures
Causes Of Trouble And Countermeasures
Assembly And Disassembly Of Cushion Valve
Disassembly Procedures
Reverse Operation Spool Section
Check Plunger Section With Throttle
Shuttle Valve Section
Assembly Procedures
Reverse Operation Spool Section
Check Plunger Section With Throttle
Shuttle Valve Section
Written Materials
Pressure Measurement And Adjustment Procedures
Procedures For Pressure Measurement From The Monitor Display
Monitor And Switch Panel
Pressure Measurement Method
Operating Method
Procedures For Measuring Hydraulic Oil Temperature From The Monitor Display
Hydraulic Oil Temperature Measurement Method
Operating Method
Procedures For Pressure Measurement By Installing Pressure Gauge
Preparations
Items To Prepare
Pressure Measuring Port
Control Valve
Location Of Relief Valves
Pressure Measurement Preparations
Pressure Measurement
Main Pressure Measurement
A. Attachment Pressure Measurement
Boom-Down Pressure Measurement
D. Option Line Pressure Measurement
Pilot Pressure Measurement
Pressure Gauge Installation
Negative Control Pressure Measurement
Pressure Gauge Installation
Pressure Adjustment
Main Pressure Adjustment
Pressure Measurement And Adjustment Preparations
Main Relief Pressure Adjustment
Overload Relief Pressure Adjustment
Adjustment Of Swing Relief Pressure
Pilot Pressure Adjustment
Hydraulic Pump Flow Measurement Procedures
Preparations
Items To Prepare
Work Preparations
Flow Measurement
Air Bleed Procedure
Hydraulic Pump
Sampling Procedure
Sampling Of Hydraulic Fluid
Hydraulic Equipment Layout
Overall View
Pump Chamber Hydraulic Equipment Layout
Swing Body Center Section Hydraulic Equipment Layout
Housing Left Side Hydraulic Equipment Layout
Layout Of Hydraulic Equipment In Cab
N. Cab
Removal And Installation Of Operator’s Seat
Removal Of Operator’s Seat
Installation Of Operator’s Seat
Removal And Installation Of Cab Assembly
Removal Of Cab Assembly
Installation Of Cab Assembly
Removal And Installation Of Wiper
Removal Of Wiper
Installation Of Wiper
Removal And Installation Of Cab Front Glass
Removal Of Cab Front Glass
Installation Of Cab Front Glass
Window Lock Adjustment Procedures
Window Lock (Front Side)
Window Lock (Rear Side)
Removal And Installation Of Housing Guardrail
Removal Of Housing Guardrail
Installation Of Housing Guardrail
Tightening Torque
R. Electrical Parts
Basic Functions
Monitor Control
Monitor Display Dimming
Diagnostic Trouble Code Indicator
Basic Operation
Battery Save
Accessories
Working Light
Led Light
Room Lamp
Radio Mute
Wiper And Washer
Safety
Horn
Back-Side View Monitor
Precautions For Camera Installation
Maintenance
Theft Prevention
Manual Lock
Service Support Screen Lock
Customer-Specific System Information Screen Lock
Maintenance Information Screen Lock
Option Line Setting Screen Lock
Setting
Clock Adjustment
Screen Brightness Setting
Battery Disconnect Switch
Explanation Of Controller
Service Support
Screen Operations
Screen Display List
Service Monitor Structure
Check Screen List
Machine Status
Hydraulic Status
Engine Status
Fault History
Work History
Hydraulic History
Engine History
Device Test
Ecm-Dcu Memory Clear
Scr Re-Gen
Urea Line Leak Test
Ccv Operation Test
Dosing Test
Reverting Valve Operation Test
Common Rail Pressure Test
Idle Speed Test – Injector Test
Egr Valve Control Test
Vg Turbo Control Test
Intake Throttle Control Test
Control Unit Screen List
Mcm-Main
Mcm-Sub
Commu. Terminal
Monitor
Setup Screen List
Machine Select
Dimensions
Parameters
Engine Information
Engine Information
Data Confirmation
Data Transfer (Copy)
Qr (Injector) Code
Injector Number
Screen Layout
Data Source Selection
Manual Input
Camera
Password
Calibrate Screen List
Throttle Volume
Opt.Line Relief
Pump Flow
Reset Screen List
Connection Connector Pin Layout
Main Controller
Monitor
Sequence Circuit Diagram
Code List
Overall
Block Diagram
Main Controller
Dcu
Ecm
Monitor
Air Conditioner
Gate Lock
Option
Others
Electrical Symbol List
Electrical Equipment Layout Diagram
Main Unit Left-Side Layout Diagram
Engine Section Layout Diagram
Main Unit Left-Side Layout Diagram (Pump Chamber)
Main Unit Right-Side Layout Diagram
Main Unit Center Section Layout Diagram
Cab Layout Diagram 1
Cab Layout Diagram 2
Layout Around Operator Seat
Stand Alone Parts Diagram
Removal And Installation Of Wiper Controller
Removal Of Wiper Controller
Installation Of Wiper Controller
Removal And Installation Of Wiper Motor
Removal Of Wiper Motor
Installation Of Wiper Motor
Removal And Installation Of Ecm
Removal Of Ecm
Installation Of Ecm
Removal And Installation Of Main Controller
Removal Of Main Controller
Installation Of Main Controller
Removal And Installation Of Dcu
Removal Of Dcu
Installation Of Dcu
Removal And Installation Of Monitor
Removal Of Monitor
Installation Of Monitor
Removal And Installation Of Rear View Camera
Removal Of Rear View Camera
Installation Of Rear View Camera
Removal And Installation Of Side Camera (Right)
Removal Of Side Camera (Right)
Installation Of Side Camera (Right)
Removal And Installation Of Side Camera (Left)
Removal Of Side Camera (Left)
Installation Of Side Camera (Left)
Removal And Installation Of Waves Controller
Removal Of Waves Controller
Installation Of Waves Controller
How To Set Waves
Air Conditioner Overall Diagram
Frame
Cab
Equipment Layout Diagram
Circuit Diagram
Air Conditioner Circuit Diagram
Explanation Of Functions
Explanation Of Control
Air Mix Motor Actuator Control
Blow Mode Motor Actuator Control
Refresh-Recirculate Switch Motor Actuator Control
Blower Amp Control
Compressor Clutch Control
Coolmax Control And Hotmax Control
Abnormality Detection And Control After Abnormality Detected
Monitor Mode
Door Switch Control
Actuator Inspection
Air Mix Motor Actuator Inspection
Refresh-Recirculate Switch Motor Actuator Inspection
Mode Motor Actuator Inspection
Self-Diagnosis Function With Panel Display
Abnormality Display And Self-Check Procedures
Abnormality Display Position
Explanation Of Abnormality Display
Motor Actuator Abnormality
Sensor Abnormality
Explanation Of Monitor Mode
Monitor Mode Display Position
Monitor Mode Display Operating Method
Display Contents In Monitor Mode
Part Function And Good-Poor Judgment
Control Panel
Blower Amp
Relay
Air Mix Actuator
Refresh-Recirculate Actuator
Blow Mode Actuator
Evaporator Sensor
Dual Pressure Switch
Solar Radiation Sensor
Inside Air Sensor
Assembly And Disassembly Of Unit
Removal Of Blower Unit
Replacement Of Blower Motor
Replacement Of Blower Amp
Removal Of Heater Core
Removal Of Heat Case Right-Left
Replacement Of Evaporator And Expansion Valve
Installation Of Evaporator Sensor
Replacement Of Motor Actuator
Removal And Installation Of Compressor
Removal Of Compressor
Installation Of Compressor
Removal And Installation Of Condenser
Removal Of Condenser
Installation Of Condenser
Removal And Installation Of Receiver Dryer
Removal Of Receiver Dryer
Installation Of Receiver Dryer
Work Precautions
Work Procedures
Air Conditioner Refrigerant Filling Is Divided Into The “Vacuum Operation” And “Gas Filling Operation”.
Operation Chart
Tools
Filling Procedures
Charging Hose Connection Position
Connecting Gauge Manifold
Vacuuming
Gas Filling Operation, High-Pressure Side
Gas Filling Work, Low Pressure Side
V. Attachments
Main Equipment Table
Backhoe Attachment
Cylinder
Maintenance Standards
Attachment (Backhoe)
- Boom And Swing Frame Installation Section
- Boom Cylinder And Swing Frame Installation Section
- Boom And Boom Cylinder Installation Section
- Boom And Arm Cylinder Installation Section
- Boom And Arm Installation Section
- Arm And Arm Cylinder Installation Section
- Arm And Bucket Cylinder Installation Section
- Arm And Arm Link Installation Section
- Bucket And Bucket Link Installation Section
- Bucket Link And Bucket Cylinder Installation Section
- Bucket And Arm Installation Section
Removal And Installation Of Bucket Cylinder
Removal Of Bucket Cylinder
Installation Of Bucket Cylinder
Removal And Installation Of Arm Cylinder
Removal Of Arm Cylinder
Installation Of Arm Cylinder
Removal And Installation Of Boom Cylinder
Removal Of Boom Cylinder
Installation Of Boom Cylinder
Procedures For Operation-Assembly And Disassembly Of Hydraulic Cylinder
Specifications And Structure Diagram (Including The Assembly Diagram And Parts Table)
Basic Functions
Handling Precautions
Precautions For Installing The Cylinder On The Machine Body
Usage Cautions
Maintenance And Inspection Cautions
Maintenance Inspection And Service
Trouble Diagnostics
Storage Standards
Storing Parts Individually (In Principle, Store Indoors.)
When Mounted On Vehicle Body
Recommended Anti-Rust Oil
Assembly And Disassembly Procedures
Preparations ····· Prepare The Following Before Starting Disassembly.
General Work Precautions
Maintenance Standards
Inspection After Assembly
Required Tool
General Tool
Special Jig (For Toyo)
Disassembly Procedure (Toyo-Made)
Assembly Procedure (Toyo-Made)
Test Operation
Usage Limits
Structural Diagram (Made By Toyo)
Boom Cylinder
Arm Cylinder
Bucket Cylinder
Port Diagram
Hbcv
Air Bleed Procedure
Hbcv
Boom Cylinder Hbcv
Arm Cylinder Hbcv
Removal And Installation Of Hbcv
Removal And Installation Of Arm Hbcv
Removal Of Arm Hbcv
Installation Of Arm Hbcv
Removal And Installation Of Boom Hbcv
Removal Of Boom Hbcv
Installation Of Boom Hbcv
Removal And Installation Of Bucket
Removal Of Bucket
Installation Of Bucket
Removal And Installation Of Bucket Link
Removal Of Bucket Link
Installation The Bucket Link
Removal And Installation Of Arm
Removal Of Arm
Installation Of Arm
Removal And Installation Of Boom
Removal Of Boom
Installation Of Boom
Z. Other
Changes From Model -5
Overall Layout
Lower
Engine
Hydraulic-Related Data
Hydraulic Control
Cab, House
Electrical Data
Electric Control
Attachments
Specifications (750×4)
Engine
Hydraulic System
Hydraulic Controls
Electrical System
Operator Environment
Undercarriage
Mass
Digging Force (With 2.9 M3 Sumitomo Bucket) (Iso 6015)
Dimensions
Working Ranges
System Fluid Capacities And Specifications
Specifications (750×4) (Large Soil Volume)
Engine
Hydraulic System
Hydraulic Controls
Electrical System
Operator Environment
Undercarriage
Mass
Digging Force (With 4.0 M3 Sumitomo Bucket) (Iso 6015)
Dimensions
Working Ranges
System Fluid Capacities And Specifications
Arm Dimension
Standard Arm [3.55 M (11.6470 Ft.)]
Short Arm [3.02 M (9.9081 Ft.)]
Long Arm [4.11 M (13.4843 Ft.)]
Ultra-Long Arm [5.00 M (16.4042 Ft.)]
Main Unit Weight
Divided Weight
Stand Alone Part Weight
Shoe Weight (Per Side)
Arm Weight
Bolt Size And Torque Table
Special Torque Setting
Overall View
750×4
Standard Arm [3.55 M (11.6470 Ft.)]
Short Arm [3.02 M (9.9081 Ft.)]
Long Arm [4.11 M (13.4843 Ft.)]
Ultra-Long Arm [5.00 M (16.4042 Ft.)]
750×4 (Large Soil Volume)
Short Arm [3.02 M (9.9081 Ft.)]
Work Range Diagram
750×4
Standard Arm [3.55 M (11.6470 Ft.)]
Short Arm [3.02 M (9.9081 Ft.)]
Long Arm [4.11 M (13.4843 Ft.)]
Ultra-Long Arm [5.00 M (16.4042 Ft.)]
750×4 (Large Soil Volume)
Short Arm [3.02 M (9.9081 Ft.)]
Fluids And Lubricants
Hydraulic Fluid
Engine Oil
Fuel
Conditions Applicable To Diesel Fuel
Recommended Conditions Applicable To Diesel Fuels
Main-Unit-Related Diagnostic Trouble Code List
Main Unit-Side Trouble
Diagnostic Trouble Code: 7000 Pressure Sensor P1 Abnormality
Diagnostic Trouble Code: 7001 Pressure Sensor P2 Abnormality
Diagnostic Trouble Code: 7002 Pressure Sensor N1 Abnormality
Diagnostic Trouble Code: 7003 Pressure Sensor N2 Abnormality
Diagnostic Trouble Code: 7004 Pressure Sensor Boom Cylinder Bottom Abnormality
Diagnostic Trouble Code: 7007 Pressure Sensor Arm Cylinder Rod Abnormality
Diagnostic Trouble Code: 7021 Pressure Sensor Swing Pilot Abnormality
Diagnostic Trouble Code: 7023 Pressure Sensor Arm-In Pilot Abnormality
Diagnostic Trouble Code: 7040 Level Sensor; Fuel Abnormality
Diagnostic Trouble Code: 7041 Temperature Sensor Hydraulic Fluid Abnormality
Diagnostic Trouble Code: 7065 Pressure Sensor Boom-Up Pilot Abnormality
Diagnostic Trouble Code: 7067 Pressure Sensor Bucket-Close Pilot Abnormality
Diagnostic Trouble Code: 7068 Pressure Sensor Boom-Down Pilot Abnormality
Diagnostic Trouble Code: 7069 Pressure Sensor Arm-Out Pilot Abnormality
Diagnostic Trouble Code: 7070 Pressure Sensor Bucket-Open Pilot Abnormality
Diagnostic Trouble Code: 7071 Pressure Sensor Travel Right Pilot Abnormality
Diagnostic Trouble Code: 7072 Pressure Sensor Travel Left Pilot Abnormality
Diagnostic Trouble Code: 7073 Pressure Sensor Travel 1 Pedal Abnormality
Diagnostic Trouble Code: 7074 Pressure Sensor 1st Option Pilot (Common-Front Press) Abnormality
Diagnostic Trouble Code: 7075 Pressure Sensor Arm Cylinder Bottom Abnormality
Diagnostic Trouble Code: 7078 Pressure Sensor 1st Option Pilot (Back Press) Abnormality
Diagnostic Trouble Code: 7200 Swing Brake Solenoid Abnormality
Diagnostic Trouble Code: 7201 Travel 2nd-Speed Switchover Solenoid Abnormality
Diagnostic Trouble Code: 7202 Pressure Boost Solenoid Abnormality
Diagnostic Trouble Code: 7203 Travel Alarm Buzzer Abnormality
Diagnostic Trouble Code: 7206 Option Return Line Switchover Solenoid Abnormality
Diagnostic Trouble Code: 7207 Free Swing Solenoid Abnormality
Diagnostic Trouble Code: 7208 Fan Reverse Solenoid Signal Abnormality
Diagnostic Trouble Code: 7212 Shutoff Solenoid Signal Abnormality
Diagnostic Trouble Code: 7213 Quick Coupler Buzzer Abnormality
Diagnostic Trouble Code: 7214 Quick Coupler Solenoid Abnormality
Diagnostic Trouble Code: 7242 Fan Proportional Valve Signal Abnormality
Diagnostic Trouble Code: 7247 Boom-2 Down Pilot Proportional Valve Abnormality
Diagnostic Trouble Code: 7249 Bucket-Close Pilot Proportional Valve Abnormality
Diagnostic Trouble Code: 7250 Option Relief Pressure Proportional Valve Abnormality
Diagnostic Trouble Code: 7265 Arm 1 Semi-Parallel Proportional Valve Abnormality
Diagnostic Trouble Code: 7266 Arm 2 Semi-Parallel Proportional Valve Abnormality
Diagnostic Trouble Code: 7267 Arm 1 Regeneration Release Proportional Valve Abnormality
Diagnostic Trouble Code: 7270 Tilting 1 Proportional Valve Abnormality
Diagnostic Trouble Code: 7271 Tilting 2 Proportional Valve Abnormality
Diagnostic Trouble Code: 7273 Straight Travel Proportional Valve Abnormality
Diagnostic Trouble Code: 7400 Coolant Temperature Overheating 1
Diagnostic Trouble Code: 7401 Coolant Temperature Overheating 2
Diagnostic Trouble Code: 7404 Oil Temperature Overheating
Diagnostic Trouble Code: 7405 Boost Temperature Overheating 1
Diagnostic Trouble Code: 7406 Boost Temperature Overheating 2
Diagnostic Trouble Code: 7420 Alternator Power Generation Defect
Diagnostic Trouble Code: 7421 Decrease In Coolant Level
Diagnostic Trouble Code: 7422 Decrease In Engine Oil Pressure
Diagnostic Trouble Code: 7423 Air Cleaner Clogging
Diagnostic Trouble Code: 7424 Return Filter Clogging
Diagnostic Trouble Code: 7426 Fuel Filter Clogging 1
Diagnostic Trouble Code: 7427 Fuel Filter Clogging 2
Diagnostic Trouble Code: 7428 Inducement (Remaining Urea Level Low) – Warning
Diagnostic Trouble Code: 7429 Inducement (Remaining Urea Level Low) – Early
Diagnostic Trouble Code: 7430 Inducement (Remaining Urea Level Low) – Final
Diagnostic Trouble Code: 7602 Ecm Communication Abnormality
Diagnostic Trouble Code: 7603 Controller S Communication Abnormality
Diagnostic Trouble Code: 7605 Ecm Not-Matched
Diagnostic Trouble Code: 7606 Eeprom Abnormality
Diagnostic Trouble Code: 7608 Camera Abnormality
Diagnostic Trouble Code: 7612 Air Conditioner Communication Abnormality
Diagnostic Trouble Code: 7613 Monitor Communication (Can) Abnormality
Diagnostic Trouble Code: 7615 Sub-Controller Communication Abnormality
Diagnostic Trouble Code: 7618 Dcu Communication Abnormality
List Of Special Tools
Numerical Value Conversion Table
Unit Conversion Rate
Length
Area
Volume
Weight
Pressure
Torque
Temperature
A
Travel Motor Special Tool
750×4
Take-Up Roller Special Tool
750×4
Upper Roller Special Tool
750×4
Lower Roller Special Tool
750×4
C
Swing Motor Special Tool
750×4
H
Engine Oil Filter Special Tool
750×4
Fuel Filter Special Tool
750×4
Injector Special Tool
750×4
Circuit Test Special Tool
750×4
Valve Guide Special Tool
750×4
Cylinder Head Special Tool
750×4
Crankshaft Special Tool
750×4
Special Tools For Piston
750×4
Special Tools For Engine Cooling System
750×4
J
Remote Control Valve Special Tool
750×4
R
Gas Filling Special Tool
750×4
Abbreviation
Disassembly And Assembly
Assembly Procedures
Overall Process
Major Machines • Tools • Equipment Table
Matters To Be Attended
Prior Preparation
Ensuring Assembly-Disassembly Work Place
Major Layout
Prior Preparation Procedure
Unloading Work - Unloading Work No. 1
- Unloading 1 Procedure
- Unloading Work No.2
- Procedure For Unloading Work No. 2
- Unloading Work No. 3
- Procedure For Unloading Work No. 3
Connection Of Lower Sideframes To Upper Swing Body - Assembling Work No. 1 (One Side)
- Procedure For Mounting No. 1
- Assembling Work No. 2 (Remaining One Sideframe)
- Procedure For Mounting No. 2.
Mounting Travel Motor Lines - Procedure For Mounting
Mounting Counterweight - Procedure For Mounting
Mounting Attachments - Mounting Boom Cylinders
- Mounting Boom And Connecting Cylinder Hose
- Mounting Boom Cylinder Top Pin
- Mounting Arm
- Connecting Bucket Cylinder Hose And Mounting Bucket
- Mounting Bucket
Checking Work
Confirmation Of Movement After Assembling Work - Attended Items When Assembling Work Is Done.
- Procedure For Confirmation Of Movement And The Items To Be Attended After The Assembling Work Is Completed.
Disassembly Procedures - Bucket Removal
- Arm Removal
- Boom Cylinder Removal
- Boom Removal
- Counterweight Removal
- Removal Of Travel Motor Piping And Their Small Accessories.
- Separation Of Upper Body And Lower, And Loading
Attached Documents Of Assembly And Disassembly
Stool Assembly Drawing (Bkwa4024-B01) - Stool (Upper) (Bkwa4025-B01)
- Stool (Under) (Bkwa4026-B01)
Lower Frame Assembly Drawing
Piping Cover Assembly Drawinga
Traction Motor Line Assembly Drawing
Counterweight Assembly Drawing
Catwalk Assembly Drawing
House Assembly Drawing
Attachment Assembly Drawing
Link Belt Excavator 750×4 Service Manual Wlsm7007-00lx 2.Pdf (2161 Pages)
Excavator
Safety
Safety, General Information And Standard Torque Data
General Information
Safety
Cab Protection Structure
Standard Torque Data For Cap Screws And Nuts
Bolt And Nut Tightening
A. Lower
Main Equipment Table
Lower Component
Travel Unit
Take-Up Roller
Upper Roller
Lower Roller
Recoil Spring
Shoe
Center Joint
Main Equipment Structure And Operation Explanation
Travel Motor
Operation Principles
Hydraulic Motor
Parking Brake
Ii-Speed Switchover
Relief Valve
Double Counter Balance Valve
Structural Diagram
Port Diagram
Travel Motor
Center Joint
Basic Functions
Travel Speed Selection
Travel Alarm
Removal And Installation Of Track
Removal And Installation Of Shoe Assembly
Removal Of Shoe Assembly
Installation Of Shoe Assembly
Removal And Installation Of Shoe Plate
Removal Of Shoe Plate
Installation Of Shoe Plate
Removal And Installation Of Roller
Removal And Installation Of Upper Roller
Removal Of Upper Roller
Installation Of Upper Roller
Assembly And Disassembly Of Upper Roller
Configuration Diagram
Dimension Diagram
Jig Dimension Diagram
Disassembly Procedure
Assembly Procedure
Removal And Installation Of Lower Roller
Removal Of Lower Roller
Installation Of Lower Roller
Assembly And Disassembly Of Lower Roller
Configuration Diagram
Dimension Diagram
Jig Dimension Diagram
Disassembly Procedure
Assembly Procedure
Removal And Installation Of Retractable Lower Frame
Removal Of Retract Lower
Mounting Of Retract Lower
Removal And Installation Of Drive Sprocket
Removal Of Drive Sprocket
Installation Of Drive Sprocket
Removal And Installation Of Take-Up Roller
Remove Take-Up Roller
Installation Of Take-Up Roller
Assembly And Disassembly Of Take-Up Roller
Configuration Diagram
Dimension Diagram
Jig Dimension Diagram
Disassembly Procedure
Assembly Procedure
Removal And Installation Of Grease Cylinder
Removal Of Grease Cylinder
Installation Of Grease Cylinder
Assembly And Disassembly Of Grease Cylinder
Dimension Diagram
Removal And Installation Of Center Joint
Removal Of Center Joint
Installation Of Center Joint
Disassembly And Assembly Of Center Joint
Internal Structural Diagram
Removal And Installation Of Travel Motor
Removal Of Travel Motor
Installation Of Travel Motor
Assembly And Disassembly Of Travel Motor
Safety Cautions
Tools For Assembly And Disassembly
Standard Tools
Secondary Materials
Special Tool (Jig)
Measurement Devices
Disassembly Procedure Of Motor
Precautions Before Motor Disassembly
Tightening Torque
Disassembly Procedure
Disassembly Procedure For Reduction Gear
Maintenance Standards
Motor Parts Maintenance Standards
Reduction Gear Parts Maintenance Standards
Assembly Procedure Of Motor
Precautions Before Motor Assembly
Assembly Of Reduction Gear
Assembly Of Motor Section
Quality Check After Assembly
Motor Installation
Motor Inspection
Operation Check
Troubleshooting
Structural Diagram
Travel Motor Breakdown Diagram
Travel Motor
Tightening Torque
Travel Motor Part Table
Reduction Gear
Maintenance Standards
Drive Sprocket
Take-Up Roller
Upper Roller
Lower Roller
Track Shoe (Grouser Shoe)
Inspection Gauge
For Drive Sprocket
For Take-Up Roller
For Upper Roller
For Lower Roller
Pressure Measurement And Adjustment Procedures
Main Pressure Measurement
B. Travel Pressure Measurement
Drain Volume Measurement Procedures
Preparations
Travel Motor Drain Volume Measurement
Air Bleed Procedure
Travel Motor
B. C. Swing Unit, Counterweight
Main Equipment Table
Upper Component
Swing Unit
Counterweight Removal System (Option)
Solenoid Valves (Counterweight Raise-Lower And Arm Top-Bottom)
Cylinder (Counterweight Raise-Arm Top)
Stop Valve
Main Equipment Structure And Operation Explanation
Swing Motor
Operation Principles
Hydraulic Motor Section
Anti-Cavitation Check Valve Section
Relief Valve
Reverse Prevention Valve
Brake Section
Internal Structure Diagram
Structure Of Counterweight Removal System
Equipment Layout
Hydraulic Circuit Diagram
Electrical Circuit Diagram
Cylinder Structural Diagram
Port Diagram
Swing Motor
Basic Functions
Swing Brake
Swing Lock
Swing Speed Limit
Swing Relief Cut
Counterweight Removal-Installation Mode
Removal And Installation Of Swing Unit
Removal Of Swing Unit
Installation Of Swing Unit
Assembly And Disassembly Of Swing Unit
Disassembly
Assembly
Assembly And Disassembly Of Swing Motor
Causes Of Trouble And Solutions
Maintenance Procedures
Assembly And Disassembly
Bolt Tightening Torque
Tools For Assembly And Disassembly
Brake Piston Removal Jig
Disassembly Procedure
Assembly Procedure
Internal Structure Diagram
Removal And Installation Of Counterweight
Removal Of Counterweight
Installation Of Counterweight
Removal And Installation Of Counterweight Removal System
Component Layout Diagrams Of Counterweight Removal System
Removal And Installation Of Counterweight Removal System Cylinder
Removal Of Counterweight Removal System Cylinder
Installation Of Counterweight Removal System Cylinder
Removal And Installation Of Counterweight Removal System Solenoid Valve
Removal Of Counterweight Removal System Solenoid Valve
Installation Of Counterweight Removal System Solenoid Valve
Pressure Measurement And Adjustment Procedures
Main Pressure Measurement
C. Swing Pressure Measurement
Drain Volume Measurement Procedures
Preparations
Swing Motor Drain Volume Measurement
Air Bleed Procedure
Swing Motor
Check
H. Engine
Main Equipment Table
Engine-Related
Engine
Air Cleaner (Double Element)
Radiator
Scr
Basic Functions
Fuel Gauge
Coolant Temperature Gauge
Scr Gauge
Fuel Economy Gauge
Neutral Start
Power-Cut Delay
Preheat
Throttle
Throttle Volume Position Detection
Idling Start
Auto Idle
One-Touch Idle
Auto Warm-Up
Idle Shutdown
Idle Up
Work Mode Control
Engine Emergency Stop
Scr Cleaning
Inducement
Feed Pump Automatic Stop
Coolant Level Decrease
Air Filter Clogging
Fuel Filter Clogging
Battery Charge Abnormality
Horsepower Reduction Control (In Uplands)
Horsepower Reduction Control (At Engine Failure)
Main Data
Function, Structure, Operation
Function, Structure, And Operation Of Emission Control
Scr Control System Inspection
Operation Explanation Of Scr
Diagnosis For Each Symptom
Intermittent Conditions Of Urea Selective Catalytic Reduction System
Urea Fluid Consumption Too High
Ammonia Smell Noticeable
White Crystalline Powder Visible
Symptom
Engine Start Failure
Engine Stalling
Engine Hunching, Rough Idling
Excess Amount Of White Smoke In Exhaust Gas
Excess Amount Of Black Smoke In Exhaust Gas
Abnormal Noise
Large Fuel Consumption
Large Oil Consumption
Insufficient Engine Output
Functional Inspection
Engine Compression Pressure Inspection
Inspection Of The Fuel System
Inspection Of The Air Intake System
Inspection Of The Exhaust System
Inspection Of Egr Control System
Inspection Of The Starting System
Inspection Of Glow Control System
Obd System Check
Inspection Of Monitor Warning Lamp Lighting Circuit System
Inspection Of Monitor Warning Lamp Flashing Circuit System
Inspection Of Starting Circuit System
Removal And Installation Of Engine Assembly
Removal Of Engine Assembly
Installation Of Engine Assembly
Removal And Installation Of Fuel Cooler, Engine Intercooler, Radiator, And Oil Cooler
Removal And Installation Of Fuel Cooler
Removal Of Fuel Cooler
Installation Of Fuel Cooler
Removal And Installation Of Engine Intercooler
Removal Of Intercooler
Installation Of Inter Cooler
Inspection Of Intercooler
Removal And Installation Of Radiator
Removal Of Radiator
Installation Of Radiator
Inspection Of Radiator
Removal And Installation Of Oil Cooler
Installation Of Oil Cooler
Installation Of Oil Cooler
Removal And Installation Of Hydraulically-Operated Fan
Removal Of Hydraulically-Operated Fan
Installation Of Hydraulically-Operated Fan
Removal And Installation Of Turbo Charger
Removal Of Turbocharger Assembly
Installation Of Turbocharger Assembly
Inspection Of Turbocharger Assembly
Removal And Installation Of Egr Valve
Removal Of Egr Valve
Installation Of Egr Valve
Removal And Installation Of Egr Cooler
Removal Of Egr Cooler
Installation Of Egr Cooler
Inspection Of Egr Cooler
Removal And Installation Of Engine Hood
Removal Of Engine Hood
Installation Of Engine Hood
Removal And Installation Of Scr
Removal Of Scr
Installation Of Scr
Removal And Installation Of Silicon Controlled Rectifier Catalyst
Removal Of Silicon Controlled Rectifier Catalyst
Installation Of Silicon Controlled Rectifier Catalyst
Disassembly Of Silicon Controlled Rectifier Catalyst
Assembly Of Silicon Controlled Rectifier Catalyst
Inspection Of Silicon Controlled Rectifier Catalyst
Removal And Installation Of Cylinder Head Cover
Removal Of Cylinder Head Cover
Installation Of Cylinder Head Cover
Removal And Installation Of Cylinder Head
Removal Of Cylinder Head Assembly
Disassembly Of Cylinder Head Assembly
Reassembly Of Cylinder Head Assembly
Installation Of Cylinder Head Assembly
Inspection Of Cylinder Head Assembly
Removal And Installation Of Cylinder Block
Removal Of Cylinder Block
Disassembly Of Cylinder Block
Reassembly Of Cylinder Block
Installation Of Cylinder Block
Inspection Of Cylinder Block
Lubrication System
Removal And Installation Of Oil Pan
Removal Of Oil Pan
Installation Of Oil Pan
Removal And Installation Of Oil Level Switch
Removal Of Oil Level Switch
Installation Of Oil Level Switch
Removal And Installation Of Oil Pump Assembly
Removal Of Oil Pump Assembly
Installation Of Oil Pump Assembly
Inspection Of Oil Pump Assembly
Removal And Installation Of Oil Cooler Assembly
Removal Of Oil Cooler Assembly
Disassembly Of Oil Cooler Assembly
Reassembly Of Oil Cooler Assembly
Installation Of Oil Cooler Assembly
Inspection Of Oil Cooler Assembly
Inspection Of Engine Oil
Removal And Installation Of Piston Oil Jet
Removal Of Piston Oil Jet
Installation Of Piston Oil Jet
Removal And Installation Of Oil Filter Element
Removal Of Oil Filter Element
Installation Of Oil Filter Element
Removal And Installation Of Oil Separator Element
Removal Of Oil Separator Element
Installation Of Oil Separator Element
Cooling System
Removal And Installation Of Water Pump Assembly
Removal Of Water Pump Assembly
Installation Of Water Pump Assembly
Disassembly Of Water Pump Assembly
Reassembly Of Water Pump Assembly
Inspection Of Water Pump Assembly
Removal And Installation Of Thermostat
Removal Of Thermostat
Installation Of Thermostat
Inspection Of Thermostat
Inspection Of Coolant
Removal And Installation Of Generator Drive Belt
Removal Of Drive Belt
Installation Of Drive Belt
Inspection Of Drive Belt
Removal And Installation Of Overheat Switch
Removal Of Overheat Switch
Installation Of Overheat Switch
Induction System
Inspection Of Air Cleaner Element
Exhaust System
Removal And Installation Of Oxidation Catalyst Assembly
Removal Of Oxidation Catalyst Assembly
Installation Of Oxidation Catalyst Assembly
Aux. Emission Control Devices System
Removal And Installation Of Dosing Module
Removal Of Dosing Module
Disassembly Of Dosing Module
Assembly Of Dosing Module
Installation Of Dosing Module
Removal And Installation Of Def Supply Module
Removal Of Def Supply Module
Disassembly Of Def Supply Module
Assembly Of Def Supply Module
Installation Of Def Supply Module
Removal And Installation Of Coolant Control Valve
Removal Of Coolant Control Valve
Installation Of Coolant Control Valve
Removal And Installation Of Dcu
Removal Of Dcu
Installation Of Dcu
Removal And Installation Of Def Supply Module Filter
Removal Of Def Supply Module Filter
Installation Of Def Supply Module Filter
Removal And Installation Of Fuel Tank
Removal Of Fuel Tank
Installation Of Fuel Tank
Removal And Installation Of Urea Pump
Removal Of Urea Pump
Installation Of Urea Pump
Removal And Installation Of Urea Solution Tank
Removal Of Urea Solution Tank
Installation Of Urea Solution Tank
Removal And Installation Of Fuel Supply Pump
Removal Of Fuel Supply Pump
Installation Of Fuel Supply Pump
Inspection Of Fuel Supply Pump
Removal And Installation Of Common Rail Assembly
Removal Of Common Rail Assembly
Installation Of Common Rail Assembly
Removal And Installation Of Injector
Removal Of Injector
Installation Of The Injector
Removal And Installation Of Idle Gear
Removal Of Idle Gear
Installation Of Idle Gear
Inspection Of Idle Gears
Removal And Installation Of Crankshaft
Removal Of Crankshaft
Installation Of Crankshaft
Disassembly Of Crankshaft
Reassembly Of Crankshaft
Inspection Of Crankshaft
Removal And Installation Of Piston
Removal Of Piston
Installation Of Piston
Disassembly Of Piston
Reassembly Of Piston
Inspection Of Piston
Removal And Installation Of Camshaft
Removal Of Camshaft
Installation Of Camshaft
Disassembly Of Camshaft
Reassembly Of Camshaft
Inspection Of Camshaft
Removal And Installation Of Flywheel
Removal Of Flywheel
Installation Of Flywheel
Disassembly Of Flywheel
Reassembly Of Flywheel
Inspection Of Flywheel
Removal And Installation Of Flywheel Housing
Removal Of Flywheel Housing
Installation Of Flywheel Housing
Removal And Installation Of Timing Gear Case
Removal Of Timing Gear Case
Installation Of Timing Gear Case
Removal And Installation Of Rocker Arm Shaft
Removal Of Rocker Arm Shaft
Installation Of Rocker Arm Shaft
Disassembly Of Rocker Arm Shaft
Reassembly Of Rocker Arm Shaft
Inspection Of Rocker Arm Shaft
Removal And Installation Of Intake Throttle Valve
Removal Of Intake Throttle Valve
Installation Of Intake Throttle Valve
Removal And Installation Of Starter Motor
Removal Of Starter Motor
Installation Of Starter Motor
Disassembly Of Starter Motor
Reassembly Of Starter Motor
Inspection Of Starter Motor
Removal And Installation Of Alternator
Removal Of Alternator
Installation Of Alternator
Disassembly Of Alternator
Reassembly Of Alternator
Inspection Of Alternator
Removal And Installation Of Glow Plug
Removal Of Glow Plug
Installation Of Glow Plug
Glow Plug Inspection
Removal And Installation Of Fuel Filter
Removal Of Fuel Filter
Installation Of Fuel Filter
Removal And Installation Of Relief Valve
Removal Of Relief Valve
Installation Of Relief Valve
Removal And Installation Of Fuel Filter Element
Removal Of Fuel Filter Element
Installation Of Fuel Filter Element
Removal And Installation Of Fuel Temperature Sensor
Removal Of Fuel Temperature Sensor
Installation Of Fuel Temperature Sensor
Inspection Of Fuel Temperature Sensor
Removal And Installation Of Pressure Limiter
Removal Of Pressure Limiter
Installation Of Pressure Limiter
Removal And Installation Of Fuel Pressure Sensor
Removal Of Fuel Pressure Sensor
Installation Of Fuel Pressure Sensor
Inspection Of Fuel Pressure Sensor
Removal And Installation Of Fuel Filter Pressure
Removal Of Fuel Filter Pressure Sensor
Installation Of Fuel Filter Pressure Sensor
Removal And Installation Of Engine Coolant Temperature Sensor
Removal Of Coolant Temperature Sensor
Installation Of Coolant Temperature Sensor
Engine Coolant Temperature Sensor Inspection
Removal And Installation Of Ckp Sensor
Removal Of Crankshaft Position (Ckp) Sensor
Installation Of Crankshaft Position (Ckp) Sensor
Inspection Of Crankshaft Position (Ckp) Sensor
Removal And Installation Of Cmp Sensor
Removal Of Camshaft Position (Cmp) Sensor
Installation Of Camshaft Position (Cmp) Sensor
Inspection Of Camshaft Position (Cmp) Sensor
Removal And Installation Of Oil Pressure Sensor
Removal Of Oil Pressure Sensor
Installation Of Oil Pressure Sensor
Removal And Installation Of Pressure Sensor-Boost Temperature Sensor
Removal Of Pressure Sensor-Boost Temperature Sensor
Installation Of Pressure Sensor-Boost Temperature Sensor
Inspection Of Pressure Sensor-Boost Temperature Sensor
Removal And Installation Of Imt Sensor
Removal Of Imt Sensor
Installation Of Imt Sensor
Removal And Installation Of Maf And Iat Sensor
Removal Of Maf And Iat Sensor
Installation Of Maf And Iat Sensor
Inspection Of Maf And Iat Sensor
Removal And Installation Of Charge Air Cooler Temperature Sensor 1
Removal Of Charge Air Cooler Temperature Sensor 1
Installation Of Charge Air Cooler Temperature Sensor 1
Inspection Of Charge Air Cooler Temperature Sensor 1
Sampling Procedure
Sampling Of Engine Oil
Removal And Installation Of Exhaust Gas Temperature Sensor
Removal Of Exhaust Gas Temperature Sensor
Installation Of Exhaust Gas Temperature Sensor
Inspection Of Exhaust Gas Temperature Sensor
Removal And Installation Of Egr Gas Temperature Sensor 1
Removal Of Egr Gas Temperature Sensor 1
Installation Of Egr Gas Temperature Sensor 1
Inspection Of Egr Gas Temperature Sensor 1
Removal And Installation Of Egr Gas Temperature Sensor 2
Removal Of Egr Gas Temperature Sensor 2
Installation Of Egr Gas Temperature Sensor 2
Inspection Of Egr Gas Temperature Sensor 2
Removal And Installation Of Egr Gas Temperature Sensor 3
Removal Of Egr Gas Temperature Sensor 3
Installation Of Egr Gas Temperature Sensor 3
Inspection Of Egr Gas Temperature Sensor 3
Removal And Installation Of Egr Gas Temperature Sensor 4
Removal Of Egr Gas Temperature Sensor 4
Installation Of Egr Gas Temperature Sensor 4
Inspection Of Egr Gas Temperature Sensor 4
Removal And Installation Of Nox Sensor
Removal Of Nox Sensor
Installation Of Nox Sensor
Removal And Installation Of Exhaust Gas Temperature Sensor 3
Removal Of Exhaust Gas Temperature Sensor 3
Installation Of Exhaust Gas Temperature Sensor 3
Removal And Installation Of Def Sensor
Removal Of Def Sensor
Installation Of Def Sensor
Engine-Related Diagnostic Trouble Code List
Engine-Side Trouble
Ecm Trouble
Dtc P0016 Crankshaft Position – Camshaft Position Correlation Error
Dtc P0045
Turbocharger Boost Control Vnt Error
Dtc P0087
Fuel Rail-System Pressure – Too Low
Dtc P0089
Fuel Pressure Regulator Performance
Dtc P0091
Fuel Pressure Regulator Control Circuit Low
Dtc P0092
Fuel Pressure Regulator Control Circuit High
Dtc P0097 Intake Air Temperature (Iat) Sensor 2 Circuit Low Voltage
Dtc P0098 Intake Air Temperature (Iat) Sensor 2 Circuit High Voltage
Dtc P0102 Mass Air Flow Sensor Circuit Low Input
Dtc P0103 Mass Air Flow Sensor Circuit High Input
Dtc P0112 Intake Air Temperature Sensor Circuit Low
Dtc P0113 Intake Air Temperature Sensor Circuit High
Dtc P0117 Engine Coolant Temperature Sensor Circuit Low
Dtc P0118 Engine Coolant Temperature Sensor Circuit High
Dtc P0122 Throttle Position Sensor Circuit Low
Dtc P0123 Throttle Position Sensor Circuit High
Dtc P0182
Fuel Temperature Sensor Circuit Low
Dtc P0183
Fuel Temperature Sensor Circuit High
Dtc P0192
Fuel Rail Pressure Sensor Circuit Low
Dtc P0193
Fuel Rail Pressure Sensor Circuit High
Dtc P0201 Injector Circuit Open – Cylinder 1
Dtc P0202 Injector Circuit Open – Cylinder 2
Dtc P0203 Injector Circuit Open – Cylinder 3
Dtc P0204 Injector Circuit Open – Cylinder 4
Dtc P0205
Injector Circuit Open – Cylinder 5
Dtc P0206
Injector Circuit Open – Cylinder 6
Dtc P0217 Engine Coolant Over Temperature Condition
Dtc P0219 Engine Overspeed Condition
Dtc P0234
Turbocharger Overboost Condition
Dtc P0237 Turbo Charger Boost Sensor Circuit Low
Dtc P0238 Turbo Charger Boost Sensor Circuit High
Dtc P0335 Crankshaft Position Sensor Circuit
Dtc P0336 Crankshaft Position Sensor Circuit Range-Performance
Dtc P0340
Camshaft Position Sensor Circuit
Dtc P0380 Glow Relay Circuit Error
Dtc P0401 Egr Flow Insufficient Detected
Dtc P0404
Egr Control Circuit Range-Performance
Dtc P0409 Egr Sensor Circuit
Dtc P040c
Egr Cooler Outlet 2 Temp Sensor Circuit Low
Dtc P040d
Egr Cooler Outlet 2 Temp Sensor Circuit High
Dtc P041c Egr Cooler Outlet 1 Temp Sensor Circuit Low
Diagnostic Trouble Code_P041d: Egr Cooler Outlet 1 Gas Temperature Sensor Abnormality (High Voltage Abnormality)
Dtc P0427 Catalyst Temperature Sensor Circuit Low Sensor 1
Dtc P0428 Catalyst Temperature Sensor Circuit High Sensor 1
Dtc P042c Catalyst Temperature Sensor Circuit Low Sensor 2
Dtc P042d Catalyst Temperature Sensor Circuit High Sensor 2
Dtc P045b
Egr 2 Control Circuit Range-Performance
Dtc P0522 Engine Oil Pressure Sensor Circuit Low Input
Dtc P0523 Engine Oil Pressure Sensor Circuit High Input
Diagnostic Trouble Code_P0545: Egr Cooler Inlet 1 Gas Temperature Sensor Abnormality (Low Voltage Abnormality)
Diagnostic Trouble Code_P0546: Egr Cooler Inlet 1 Gas Temperature Sensor Abnormality (High Voltage Abnormality)
Dtc P0548 Egr Cooler Inlet 2 Temp Sensor Circuit Low
Dtc P0549 Egr Cooler Inlet 2temp Sensor Circuit High
Dtc P0560
12 Volt Circuit Error
Dtc P0563 System Voltage High
Dtc P0601 Internal Control Module Memory Check Sum Error
Dtc P0602 Internal Control Module Qr Code Error
Dtc P0604 Internal Control Module Ram Error
Dtc P0606 Internal Control Module Cpu Error
Dtc P060a Internal Control Module Cpu Ic Error
Dtc P060c Internal Control Module A-D Processing Performance
Dtc P0615 Starter Relay Circuit Error
Dtc P0638 Throttle Actuator Control Range-Performance
Dtc P0685 Ecm Power Relay Control Circuit Open
Dtc P0687 Ecm Power Relay Control Circuit High
Dtc P06a6 Sensor Reference Voltage 1 Circuit
Dtc P06a7
Sensor Reference Voltage 2 Circuit
Dtc P06a8 Sensor Reference Voltage 3 Circuit
Dtc P06a9 Sensor Reference Voltage 4 Circuit
Dtc P06af Torque Management System – Forced Engine Shutdown
Dtc P06d5 Sensor Reference Voltage 5 Circuit
Dtc P1062
Fuel Pressure Regulator 1 Solenoid Control Circuit
Dtc P1063
Fuel Pressure Regulator 2 Solenoid Control Circuit
Dtc P1076 Charge Air Cooler (Cac) Temperature Sensor 1 Circuit Low Voltage
Dtc P1077 Charge Air Cooler (Cac) Temperature Sensor 1 Circuit High Voltage
Dtc P1093
Fuel Rail Pressure Too Low
Dtc P1097 Compressor Outlet Temperature Sensor Circuit High
Dtc P1098 Compressor Outlet Temperature Sensor Circuit High
Dtc P1236 Charge Air Cooler Performance Failure
Dtc P1261 Injector Positive Voltage Control Circuit Group 1
Dtc P1262 Injector Positive Voltage Control Circuit Group 2
Dtc P1404
Egr Position Fault
Dtc P140b Egr 2 Position Sensor Performance
Dtc P140c Egr 2 Closed Position Performance
Dtc P1606 Sw-Ic Internal Failure
Dtc P160b Ad-Ic Failure Error
Dtc P160c Ad-Ic2 Failure Error
Diagnostic Trouble Code_P1621: Eeprom Abnormality
Dtc P1622
Control Module Eeprom Hardware Error
Dtc P1669 Dpd Lamp Control Circuit
Dtc P204f Scr System Error (No Inducement)
Dtc P207f Urea Fluid Concentration Too Low
Dtc P20c9 Scr System Error
Dtc P20df
Exhaust After-Treatment Fuel Pressure Sensor Circuit Low
Dtc P20e0
Exhaust After-Treatment Fuel Pressure Sensor Circuit High
Dtc P2146
Fuel Injector Group 1 Supply Voltage Circuit
Dtc P2149
Fuel Injector Group 2 Supply Voltage Circuit
Dtc P2228 Barometric Pressure Sensor Circuit Low
Dtc P2229 Barometric Pressure Sensor Circuit High
Dtc P2295
Fuel Pressure Regulator 2 Control Circuit Low
Dtc P2296
Fuel Pressure Regulator 2 Control Circuit High
Dtc P2457 (Flash Code 95, 395)
Exhaust Gas Recirculation (Egr) Cooling System Performance
Dtc P2458 Purge Time Out Error
Dtc P2ba7 Urea Fluid Quantity Too Low
Dtc P2baa Scr System Error (Inducement, No Purge)
Dtc P3093
Fuel Rail Pressure Too Low
Dtc U0001
Can Bus Error (Iso-Can)
Dtc U0073 Control Module Communication Bus Off
Dtc U0101 Lost Communication With Can
Dtc U010e Lost Communications With Dosing Control Module
Dtc U0110
Lost Communication With Vnt System
Dtc U2106 Lost Can Communications With Wheel Loader Transmission Control System
Dtc U0411 Lost Can Communications With Vnt Control Module
Dcu Trouble
Dtc P0607 Control Module Performance
Dtc P060b Internal Control Module A-D Processing Performance
Dtc P062f Control Module Eeprom Error
Dtc P0641 Sensor Reference Voltage 1 Circuit
Dtc P0658 Actuator Supply Voltage Circuit
Dtc P0659 Actuator Supply Voltage Circuit
Dtc P1462 Urea Fluid Quality Sensor Timeout Error
Dtc P1464 Main Relay Performance
Dtc P1468 Dcu Overtemperature
Dtc P1491 Urea Fluid Overpressure
Dtc P1493 Dcu Driver Overtemperature
Dtc P149c Urea Fluid Pressure Reduction Malfunction
Dtc P149d Urea Solution Tank High Temperature Abnormality
Dtc P2000 Monitoring The Nox Efficiency
Dtc P203b Urea Fluid Tank Level Sensor Stuck
Dtc P203c Urea Fluid Tank Level Sensor Low Voltage
Dtc P203d Urea Fluid Tank Level Sensor High Voltage
Dtc P2048 Urea Fluid Injector Circuit Low Voltage
Dtc P2049 Urea Fluid Injector Circuit High Voltage
Dtc P204b Urea Fluid Pressure Sensor Performance
Dtc P204c Urea Fluid Pressure Sensor Circuit Low Voltage
Dtc P204d Urea Fluid Pressure Sensor Circuit High Voltage
Dtc P205b Urea Fluid Tank Temperature Sensor Performance
Dtc P205c Urea Fluid Tank Temperature Sensor Low Voltage
Dtc P205d Urea Fluid Tank Temperature Sensor High Voltage
Dtc P206a Urea Quality Sensor System
Dtc P206b Urea Sensor Over Temperature Condition
Dtc P206c Open Circuit-Short Circuit In The Urea Quality Sensor Circuit
Dtc P206d Open Circuit-Short Circuit In The Urea Quality Sensor Circuit
Dtc P207f Urea Fluid Concentration Too Low
Dtc P208a Urea Fluid Pump Control Circuit
Dtc P208b Usea Fluid Pump Performance
Dtc P208c Urea Fluid Pump Control Circuit Low Voltage
Dtc P208d Urea Fluid Pump Control Circuit High Voltage
Dtc P208e Urea Fluid Injector Stuck
Dtc P20a0 Urea Fluid Reverting Valve Circuit Open
Dtc P20a2 Urea Fluid Reverting Valve Circuit Low Voltage
Dtc P20a3 Urea Fluid Reverting Valve Circuit High Voltage
Dtc P20ac Urea Fluid Pump Temperature Sensor Performance
Dtc P20ad Urea Fluid Pump Module Temperature Sensor Performance
Dtc P20b1 Urea Fluid Tank Heater Coolant Control Valve Circuit Open
Dtc P20b3 Urea Fluid Tank Heater Coolant Control Valve Circuit Low Voltage
Dtc P20b4 Urea Fluid Tank Heater Coolant Control Valve Circuit High Voltage
Dtc P20e8 Urea Fluid Pressure Underpressure
Dtc P20e9 Urea Fluid Overpressure
Dtc P20ea Urea Fluid Pressure Reduction Malfunction
Dtc P20fe Urea Fluid Pressure Build-Up Error
Dtc P2201 Upstream Nox Sensor Performance
Dtc P2206 Reading The Error(Open) Information Detected By Ft Nox Sensor
Dtc P2207 Reading The Error(Short) Information Detected By Ft Nox Sensor
Dtc P2210 Reading The Error(Open) Information Detected By Rr Nox Sensor
Dtc P2211 Reading The Error(Short) Information Detected By Rr Nox Sensor
Dtc P242b Exhaust Gas Temperature (Egt) Sensor 3 Performance
Dtc P242c Exhaust Gas Temperature (Egt) Sensor 3 Circuit Low Voltage
Dtc P242d Exhaust Gas Temperature (Egt) Sensor 3 Circuit High Voltage
Dtc U0002 Can Bus Off
Dtc U0100 Lost Communication With Engine Control Module (Ecm)
Dtc U029d Can Communication Error Between Dcu And Ft Nox Sensor
Dtc U029e Can Communication Error Between Dcu And Rr Nox Sensor
J. Hydraulic Equipment (Pump, Operation System Valve)
Main Equipment Table
Hydraulic Device
Hydraulic Pump
Hydraulically-Operated Fan Pump
Hydraulically-Operated Fan Motor
Control-Related
Control Valve
Solenoid Valve (5 Stack)
Remote Control Valve For Left-Right Operations
Remote Control Valve For Travel Operation
Remote Control Valve Characteristic Diagram
Operation Remote Control Valve Control Diagram
Travel Remote Control Valve Control Diagram
Cushion Valve (With Heat Circuit, Shuttle Valve)
Selector Valve (Option)
Basic Functions
Oil Temperature Gauge
Static Horsepower Control
Overload Warning (Function For Europe Only)
Pressure Boost Control
Stroke Control
Boom Down Energy Save
Pump Horsepower Cut Control
Pump Horsepower Boost Control
Arm 1 Semi-Parallel Control
Arm 2 Semi-Parallel Control
Hot Shutdown Warning
Gate Lock
Breaker Mode
Crusher Mode
Quick Coupler
Hydraulic Fluid Filter Clogging
Solenoid Sticking Prevention
Port Diagram
Hydraulic Pump (Standard Model)
Control Valve
Relief Valve
5 Stack Solenoid Valve
Remote Control Valves (Upper, Travel)
Remote Control Valves (Left-Right)
Remote Control Valve (Travel)
Cushion Valve
2-Way Selector Valve
Reducing Valve (6-Line)
Manifold Under Cab
Manifold (Accumulator)
Manifold
Hydraulic Pump
Type Indication
Specifications
Structure And Operation Explanation
Hydraulic Circuit Diagram
Hydraulic Pump Internal Structure Diagram
Overall View
Drive Shaft Front Side
Drive Shaft On Rear Side
Development Diagram
Parts Table
Regulator
Regulator Overview
Regulator Operation Explanation
Regulator Operation Explanation Diagram
Internal Configuration Diagram Of Regulator
Development Diagram Of Regulator
Component Table
Hydraulically-Operated Fan Pump
How To Handle
Decal
Structure
Causes Of Failures, And Actions
Hydraulically-Operated Fan Motor
External Shape Diagram
Internal Structure Diagram
Operation Explanation
Control Valve
Basic Configuration
Operation
Operation Of Main Unit
Operation Of Components
5 Stack Solenoid Valve Operation Explanation
External Shape Diagram And Components
Operation Explanation
Upper Pilot Valve (Remote Control Valve)
Structure
Function
Operation
Structural Diagram
Travel Pilot Valve (Remote Control Valve)
Operation
Pressure Reducing Valve Section
Damping Mechanism In Operation Section
Structural Diagram
Cushion Valve
Structure
Operation Explanation
Selector Valve (2-Way)
Structure
Operation Explanation
Development Diagram
Removal And Installation Of Hydraulic Reservoir
Removal Of Hydraulic Reservoir
Installation Of Hydraulic Oil Tank
Removal And Installation Of Hydraulic Pump
Removal Of Hydraulic Pump
Installation Of Hydraulic Pump
Removal And Installation Of Pump Coupling
Removal Of Pump Coupling
Installation Of Pump Coupling
Removal And Installation Of Control Valve
Removal Of Control Valve
Installation Of Control Valve
Removal And Installation Of Travel Remote Control Valve
Removal Of Travel Remote Control Valve
Installation Of Travel Remote Control Valve
Removal And Installation Of Operation Remote Control Valve
Removal Of Operation Remote Control Valve (Left Side)
Installation Of Operation Remote Control Valve (Left Side)
Removal Of Operation Remote Control Valve (Right Side)
Installation Of Operation Remote Control Valve (Right Side)
Removal And Installation Of 5 Stack Solenoid Valve
Removal Of 5 Stack Solenoid Valve
Installation Of 5 Stack Solenoid Valve
Removal And Installation Of Cushion Valve
Removal Of Cushion Valve
Installation Of Cushion Valve
Removal And Installation Of Hydraulically-Operated Fan Pump
Removal Of Hydraulically-Operated Fan Pump
Installation Of Hydraulically-Operated Fan Pump
Removal And Installation Of Hydraulically-Operated Fan Motor
Removal Of Hydraulically-Operated Fan Motor
Installation Of Hydraulically-Operated Fan Motor
Procedures For Assembly And Disassembly Of Hydraulic Pump Main Unit
Tools
Disassembly Procedure
Assembly Procedure
Pump Main Unit Maintenance Standards
Replacement Standard Of Wear Component
Standards For Repairing Cylinders, Valve Plates, And Swash Plates (Shoe Plates)
Tightening Torque
Overall View
Drive Shaft Front Side
Drive Shaft On Rear Side
Development Diagram
Parts Table
Causes Of Failures, And Actions
Regulator Maintenance Standards
Regulator Adjustment
Appendix Table And Drawings
Regulator Assembly And Disassembly Procedures
Tools
Preparations For Disassembly
Disassembly Procedure
Assembly Procedure
Internal Configuration Diagram Of Regulator
Development Diagram Of Regulator
Component Table
Assembly And Disassembly Of Control Valve
Assembly And Disassembly Of Control Valve
Caution For Disassembly
Specialty Jigs
Basic Configuration
Disassembly And Assembly Of Components
(1) Main Plunger
(2) Foot Relief Valve
(3) Check Valve
(4) Center Bypass Valve (For Bkt-Opt Confluence)
(5 To 8) Check Valve
(9) Cover (For Plunger Detent)
(10) Make-Up Valve
(11) Overload Relief Valve
(12) Arm 2 Parallel Switchover Valve
(13) Load Holding Valve (Boom 1, Arm 1)
(14) Check Valve
(15) Arm 1 Parallel Switchover Valve
(16) Boom Priority Valve
(17) Overload Relief Hole Plug
(18) Load Holding Valve (Boom 2)
(19) Check Valve (Option Confluence, Main Relief Path)
(20) Regenerative Valve
(21) Boom Boost Check Valve
(22) Main Relief Valve
(23) Check Valve (For Boom Up Confluence)
Housing
Maintenance Standards
Causes Of Failures, And Actions
Procedures For Assembly And Disassembly Of Operation Remote Control Valve
Maintenance Procedures
Required Tools And Tightening Torque
Maintenance Standards
Disassembly Procedures
Assembly Procedures
Causes Of Trouble And Countermeasures
Procedures For Assembly And Disassembly Of Travel Remote Control Valve
Maintenance Procedures
Disassembly Procedures
Assembly Procedures
Causes Of Trouble And Countermeasures
Assembly And Disassembly Of Cushion Valve
Disassembly Procedures
Reverse Operation Spool Section
Check Plunger Section With Throttle
Shuttle Valve Section
Assembly Procedures
Reverse Operation Spool Section
Check Plunger Section With Throttle
Shuttle Valve Section
Written Materials
Pressure Measurement And Adjustment Procedures
Procedures For Pressure Measurement From The Monitor Display
Monitor And Switch Panel
Pressure Measurement Method
Operating Method
Procedures For Measuring Hydraulic Oil Temperature From The Monitor Display
Hydraulic Oil Temperature Measurement Method
Operating Method
Procedures For Pressure Measurement By Installing Pressure Gauge
Preparations
Items To Prepare
Pressure Measuring Port
Control Valve
Location Of Relief Valves
Pressure Measurement Preparations
Pressure Measurement
Main Pressure Measurement
A. Attachment Pressure Measurement
Boom-Down Pressure Measurement
D. Option Line Pressure Measurement
Pilot Pressure Measurement
Pressure Gauge Installation
Negative Control Pressure Measurement
Pressure Gauge Installation
Pressure Adjustment
Main Pressure Adjustment
Pressure Measurement And Adjustment Preparations
Main Relief Pressure Adjustment
Overload Relief Pressure Adjustment
Adjustment Of Swing Relief Pressure
Pilot Pressure Adjustment
Hydraulic Pump Flow Measurement Procedures
Preparations
Items To Prepare
Work Preparations
Flow Measurement
Air Bleed Procedure
Hydraulic Pump
Sampling Procedure
Sampling Of Hydraulic Fluid
Hydraulic Equipment Layout
Overall View
Pump Chamber Hydraulic Equipment Layout
Swing Body Center Section Hydraulic Equipment Layout
Housing Left Side Hydraulic Equipment Layout
Layout Of Hydraulic Equipment In Cab
N. Cab
Removal And Installation Of Operator’s Seat
Removal Of Operator’s Seat
Installation Of Operator’s Seat
Removal And Installation Of Cab Assembly
Removal Of Cab Assembly
Installation Of Cab Assembly
Removal And Installation Of Wiper
Removal Of Wiper
Installation Of Wiper
Removal And Installation Of Cab Front Glass
Removal Of Cab Front Glass
Installation Of Cab Front Glass
Window Lock Adjustment Procedures
Window Lock (Front Side)
Window Lock (Rear Side)
Removal And Installation Of Housing Guardrail
Removal Of Housing Guardrail
Installation Of Housing Guardrail
Tightening Torque
R. Electrical Parts
Basic Functions
Monitor Control
Monitor Display Dimming
Diagnostic Trouble Code Indicator
Basic Operation
Battery Save
Accessories
Working Light
Led Light
Room Lamp
Radio Mute
Wiper And Washer
Safety
Horn
Back-Side View Monitor
Precautions For Camera Installation
Maintenance
Theft Prevention
Manual Lock
Service Support Screen Lock
Customer-Specific System Information Screen Lock
Maintenance Information Screen Lock
Option Line Setting Screen Lock
Setting
Clock Adjustment
Screen Brightness Setting
Battery Disconnect Switch
Explanation Of Controller
Service Support
Screen Operations
Screen Display List
Service Monitor Structure
Check Screen List
Machine Status
Hydraulic Status
Engine Status
Fault History
Work History
Hydraulic History
Engine History
Device Test
Ecm-Dcu Memory Clear
Scr Re-Gen
Urea Line Leak Test
Ccv Operation Test
Dosing Test
Reverting Valve Operation Test
Common Rail Pressure Test
Idle Speed Test – Injector Test
Egr Valve Control Test
Vg Turbo Control Test
Intake Throttle Control Test
Control Unit Screen List
Mcm-Main
Mcm-Sub
Commu. Terminal
Monitor
Setup Screen List
Machine Select
Dimensions
Parameters
Engine Information
Engine Information
Data Confirmation
Data Transfer (Copy)
Qr (Injector) Code
Injector Number
Screen Layout
Data Source Selection
Manual Input
Camera
Password
Calibrate Screen List
Throttle Volume
Opt.Line Relief
Pump Flow
Reset Screen List
Connection Connector Pin Layout
Main Controller
Monitor
Sequence Circuit Diagram
Code List
Overall
Block Diagram
Main Controller
Dcu
Ecm
Monitor
Air Conditioner
Gate Lock
Option
Others
Electrical Symbol List
Electrical Equipment Layout Diagram
Main Unit Left-Side Layout Diagram
Engine Section Layout Diagram
Main Unit Left-Side Layout Diagram (Pump Chamber)
Main Unit Right-Side Layout Diagram
Main Unit Center Section Layout Diagram
Cab Layout Diagram 1
Cab Layout Diagram 2
Layout Around Operator Seat
Stand Alone Parts Diagram
Removal And Installation Of Wiper Controller
Removal Of Wiper Controller
Installation Of Wiper Controller
Removal And Installation Of Wiper Motor
Removal Of Wiper Motor
Installation Of Wiper Motor
Removal And Installation Of Ecm
Removal Of Ecm
Installation Of Ecm
Removal And Installation Of Main Controller
Removal Of Main Controller
Installation Of Main Controller
Removal And Installation Of Dcu
Removal Of Dcu
Installation Of Dcu
Removal And Installation Of Monitor
Removal Of Monitor
Installation Of Monitor
Removal And Installation Of Rear View Camera
Removal Of Rear View Camera
Installation Of Rear View Camera
Removal And Installation Of Side Camera (Right)
Removal Of Side Camera (Right)
Installation Of Side Camera (Right)
Removal And Installation Of Side Camera (Left)
Removal Of Side Camera (Left)
Installation Of Side Camera (Left)
Removal And Installation Of Waves Controller
Removal Of Waves Controller
Installation Of Waves Controller
How To Set Waves
Air Conditioner Overall Diagram
Frame
Cab
Equipment Layout Diagram
Circuit Diagram
Air Conditioner Circuit Diagram
Explanation Of Functions
Explanation Of Control
Air Mix Motor Actuator Control
Blow Mode Motor Actuator Control
Refresh-Recirculate Switch Motor Actuator Control
Blower Amp Control
Compressor Clutch Control
Coolmax Control And Hotmax Control
Abnormality Detection And Control After Abnormality Detected
Monitor Mode
Door Switch Control
Actuator Inspection
Air Mix Motor Actuator Inspection
Refresh-Recirculate Switch Motor Actuator Inspection
Mode Motor Actuator Inspection
Self-Diagnosis Function With Panel Display
Abnormality Display And Self-Check Procedures
Abnormality Display Position
Explanation Of Abnormality Display
Motor Actuator Abnormality
Sensor Abnormality
Explanation Of Monitor Mode
Monitor Mode Display Position
Monitor Mode Display Operating Method
Display Contents In Monitor Mode
Part Function And Good-Poor Judgment
Control Panel
Blower Amp
Relay
Air Mix Actuator
Refresh-Recirculate Actuator
Blow Mode Actuator
Evaporator Sensor
Dual Pressure Switch
Solar Radiation Sensor
Inside Air Sensor
Assembly And Disassembly Of Unit
Removal Of Blower Unit
Replacement Of Blower Motor
Replacement Of Blower Amp
Removal Of Heater Core
Removal Of Heat Case Right-Left
Replacement Of Evaporator And Expansion Valve
Installation Of Evaporator Sensor
Replacement Of Motor Actuator
Removal And Installation Of Compressor
Removal Of Compressor
Installation Of Compressor
Removal And Installation Of Condenser
Removal Of Condenser
Installation Of Condenser
Removal And Installation Of Receiver Dryer
Removal Of Receiver Dryer
Installation Of Receiver Dryer
Work Precautions
Work Procedures
Air Conditioner Refrigerant Filling Is Divided Into The “Vacuum Operation” And “Gas Filling Operation”.
Operation Chart
Tools
Filling Procedures
Charging Hose Connection Position
Connecting Gauge Manifold
Vacuuming
Gas Filling Operation, High-Pressure Side
Gas Filling Work, Low Pressure Side
V. Attachments
Main Equipment Table
Backhoe Attachment
Cylinder
Maintenance Standards
Attachment (Backhoe) - Boom And Swing Frame Installation Section
- Boom Cylinder And Swing Frame Installation Section
- Boom And Boom Cylinder Installation Section
- Boom And Arm Cylinder Installation Section
- Boom And Arm Installation Section
- Arm And Arm Cylinder Installation Section
- Arm And Bucket Cylinder Installation Section
- Arm And Arm Link Installation Section
- Bucket And Bucket Link Installation Section
- Bucket Link And Bucket Cylinder Installation Section
- Bucket And Arm Installation Section
Removal And Installation Of Bucket Cylinder
Removal Of Bucket Cylinder
Installation Of Bucket Cylinder
Removal And Installation Of Arm Cylinder
Removal Of Arm Cylinder
Installation Of Arm Cylinder
Removal And Installation Of Boom Cylinder
Removal Of Boom Cylinder
Installation Of Boom Cylinder
Procedures For Operation-Assembly And Disassembly Of Hydraulic Cylinder
Specifications And Structure Diagram (Including The Assembly Diagram And Parts Table)
Basic Functions
Handling Precautions
Precautions For Installing The Cylinder On The Machine Body
Usage Cautions
Maintenance And Inspection Cautions
Maintenance Inspection And Service
Trouble Diagnostics
Storage Standards
Storing Parts Individually (In Principle, Store Indoors.)
When Mounted On Vehicle Body
Recommended Anti-Rust Oil
Assembly And Disassembly Procedures
Preparations ····· Prepare The Following Before Starting Disassembly.
General Work Precautions
Maintenance Standards
Inspection After Assembly
Required Tool
General Tool
Special Jig (For Toyo)
Disassembly Procedure (Toyo-Made)
Assembly Procedure (Toyo-Made)
Test Operation
Usage Limits
Structural Diagram (Made By Toyo)
Boom Cylinder
Arm Cylinder
Bucket Cylinder
Port Diagram
Hbcv
Air Bleed Procedure
Hbcv
Boom Cylinder Hbcv
Arm Cylinder Hbcv
Removal And Installation Of Hbcv
Removal And Installation Of Arm Hbcv
Removal Of Arm Hbcv
Installation Of Arm Hbcv
Removal And Installation Of Boom Hbcv
Removal Of Boom Hbcv
Installation Of Boom Hbcv
Removal And Installation Of Bucket
Removal Of Bucket
Installation Of Bucket
Removal And Installation Of Bucket Link
Removal Of Bucket Link
Installation The Bucket Link
Removal And Installation Of Arm
Removal Of Arm
Installation Of Arm
Removal And Installation Of Boom
Removal Of Boom
Installation Of Boom
Z. Other
Changes From Model -5
Overall Layout
Lower
Engine
Hydraulic-Related Data
Hydraulic Control
Cab, House
Electrical Data
Electric Control
Attachments
Specifications (750×4)
Engine
Hydraulic System
Hydraulic Controls
Electrical System
Operator Environment
Undercarriage
Mass
Digging Force (With 2.9 M3 Sumitomo Bucket) (Iso 6015)
Dimensions
Working Ranges
System Fluid Capacities And Specifications
Specifications (750×4) (Large Soil Volume)
Engine
Hydraulic System
Hydraulic Controls
Electrical System
Operator Environment
Undercarriage
Mass
Digging Force (With 4.0 M3 Sumitomo Bucket) (Iso 6015)
Dimensions
Working Ranges
System Fluid Capacities And Specifications
Arm Dimension
Standard Arm [3.55 M (11.6470 Ft.)]
Short Arm [3.02 M (9.9081 Ft.)]
Long Arm [4.11 M (13.4843 Ft.)]
Ultra-Long Arm [5.00 M (16.4042 Ft.)]
Main Unit Weight
Divided Weight
Stand Alone Part Weight
Shoe Weight (Per Side)
Arm Weight
Bolt Size And Torque Table
Special Torque Setting
Overall View
750×4
Standard Arm [3.55 M (11.6470 Ft.)]
Short Arm [3.02 M (9.9081 Ft.)]
Long Arm [4.11 M (13.4843 Ft.)]
Ultra-Long Arm [5.00 M (16.4042 Ft.)]
750×4 (Large Soil Volume)
Short Arm [3.02 M (9.9081 Ft.)]
Work Range Diagram
750×4
Standard Arm [3.55 M (11.6470 Ft.)]
Short Arm [3.02 M (9.9081 Ft.)]
Long Arm [4.11 M (13.4843 Ft.)]
Ultra-Long Arm [5.00 M (16.4042 Ft.)]
750×4 (Large Soil Volume)
Short Arm [3.02 M (9.9081 Ft.)]
Fluids And Lubricants
Hydraulic Fluid
Engine Oil
Fuel
Conditions Applicable To Diesel Fuel
Recommended Conditions Applicable To Diesel Fuels
Main-Unit-Related Diagnostic Trouble Code List
Main Unit-Side Trouble
Diagnostic Trouble Code: 7000 Pressure Sensor P1 Abnormality
Diagnostic Trouble Code: 7001 Pressure Sensor P2 Abnormality
Diagnostic Trouble Code: 7002 Pressure Sensor N1 Abnormality
Diagnostic Trouble Code: 7003 Pressure Sensor N2 Abnormality
Diagnostic Trouble Code: 7004 Pressure Sensor Boom Cylinder Bottom Abnormality
Diagnostic Trouble Code: 7007 Pressure Sensor Arm Cylinder Rod Abnormality
Diagnostic Trouble Code: 7021 Pressure Sensor Swing Pilot Abnormality
Diagnostic Trouble Code: 7023 Pressure Sensor Arm-In Pilot Abnormality
Diagnostic Trouble Code: 7040 Level Sensor; Fuel Abnormality
Diagnostic Trouble Code: 7041 Temperature Sensor Hydraulic Fluid Abnormality
Diagnostic Trouble Code: 7065 Pressure Sensor Boom-Up Pilot Abnormality
Diagnostic Trouble Code: 7067 Pressure Sensor Bucket-Close Pilot Abnormality
Diagnostic Trouble Code: 7068 Pressure Sensor Boom-Down Pilot Abnormality
Diagnostic Trouble Code: 7069 Pressure Sensor Arm-Out Pilot Abnormality
Diagnostic Trouble Code: 7070 Pressure Sensor Bucket-Open Pilot Abnormality
Diagnostic Trouble Code: 7071 Pressure Sensor Travel Right Pilot Abnormality
Diagnostic Trouble Code: 7072 Pressure Sensor Travel Left Pilot Abnormality
Diagnostic Trouble Code: 7073 Pressure Sensor Travel 1 Pedal Abnormality
Diagnostic Trouble Code: 7074 Pressure Sensor 1st Option Pilot (Common-Front Press) Abnormality
Diagnostic Trouble Code: 7075 Pressure Sensor Arm Cylinder Bottom Abnormality
Diagnostic Trouble Code: 7078 Pressure Sensor 1st Option Pilot (Back Press) Abnormality
Diagnostic Trouble Code: 7200 Swing Brake Solenoid Abnormality
Diagnostic Trouble Code: 7201 Travel 2nd-Speed Switchover Solenoid Abnormality
Diagnostic Trouble Code: 7202 Pressure Boost Solenoid Abnormality
Diagnostic Trouble Code: 7203 Travel Alarm Buzzer Abnormality
Diagnostic Trouble Code: 7206 Option Return Line Switchover Solenoid Abnormality
Diagnostic Trouble Code: 7207 Free Swing Solenoid Abnormality
Diagnostic Trouble Code: 7208 Fan Reverse Solenoid Signal Abnormality
Diagnostic Trouble Code: 7212 Shutoff Solenoid Signal Abnormality
Diagnostic Trouble Code: 7213 Quick Coupler Buzzer Abnormality
Diagnostic Trouble Code: 7214 Quick Coupler Solenoid Abnormality
Diagnostic Trouble Code: 7242 Fan Proportional Valve Signal Abnormality
Diagnostic Trouble Code: 7247 Boom-2 Down Pilot Proportional Valve Abnormality
Diagnostic Trouble Code: 7249 Bucket-Close Pilot Proportional Valve Abnormality
Diagnostic Trouble Code: 7250 Option Relief Pressure Proportional Valve Abnormality
Diagnostic Trouble Code: 7265 Arm 1 Semi-Parallel Proportional Valve Abnormality
Diagnostic Trouble Code: 7266 Arm 2 Semi-Parallel Proportional Valve Abnormality
Diagnostic Trouble Code: 7267 Arm 1 Regeneration Release Proportional Valve Abnormality
Diagnostic Trouble Code: 7270 Tilting 1 Proportional Valve Abnormality
Diagnostic Trouble Code: 7271 Tilting 2 Proportional Valve Abnormality
Diagnostic Trouble Code: 7273 Straight Travel Proportional Valve Abnormality
Diagnostic Trouble Code: 7400 Coolant Temperature Overheating 1
Diagnostic Trouble Code: 7401 Coolant Temperature Overheating 2
Diagnostic Trouble Code: 7404 Oil Temperature Overheating
Diagnostic Trouble Code: 7405 Boost Temperature Overheating 1
Diagnostic Trouble Code: 7406 Boost Temperature Overheating 2
Diagnostic Trouble Code: 7420 Alternator Power Generation Defect
Diagnostic Trouble Code: 7421 Decrease In Coolant Level
Diagnostic Trouble Code: 7422 Decrease In Engine Oil Pressure
Diagnostic Trouble Code: 7423 Air Cleaner Clogging
Diagnostic Trouble Code: 7424 Return Filter Clogging
Diagnostic Trouble Code: 7426 Fuel Filter Clogging 1
Diagnostic Trouble Code: 7427 Fuel Filter Clogging 2
Diagnostic Trouble Code: 7428 Inducement (Remaining Urea Level Low) – Warning
Diagnostic Trouble Code: 7429 Inducement (Remaining Urea Level Low) – Early
Diagnostic Trouble Code: 7430 Inducement (Remaining Urea Level Low) – Final
Diagnostic Trouble Code: 7602 Ecm Communication Abnormality
Diagnostic Trouble Code: 7603 Controller S Communication Abnormality
Diagnostic Trouble Code: 7605 Ecm Not-Matched
Diagnostic Trouble Code: 7606 Eeprom Abnormality
Diagnostic Trouble Code: 7608 Camera Abnormality
Diagnostic Trouble Code: 7612 Air Conditioner Communication Abnormality
Diagnostic Trouble Code: 7613 Monitor Communication (Can) Abnormality
Diagnostic Trouble Code: 7615 Sub-Controller Communication Abnormality
Diagnostic Trouble Code: 7618 Dcu Communication Abnormality
List Of Special Tools
Numerical Value Conversion Table
Unit Conversion Rate
Length
Area
Volume
Weight
Pressure
Torque
Temperature
A
Travel Motor Special Tool
750×4
Take-Up Roller Special Tool
750×4
Upper Roller Special Tool
750×4
Lower Roller Special Tool
750×4
C
Swing Motor Special Tool
750×4
H
Engine Oil Filter Special Tool
750×4
Fuel Filter Special Tool
750×4
Injector Special Tool
750×4
Circuit Test Special Tool
750×4
Valve Guide Special Tool
750×4
Cylinder Head Special Tool
750×4
Crankshaft Special Tool
750×4
Special Tools For Piston
750×4
Special Tools For Engine Cooling System
750×4
J
Remote Control Valve Special Tool
750×4
R
Gas Filling Special Tool
750×4
Abbreviation
Disassembly And Assembly
Assembly Procedures
Overall Process
Major Machines • Tools • Equipment Table
Matters To Be Attended
Prior Preparation
Ensuring Assembly-Disassembly Work Place
Major Layout
Prior Preparation Procedure
Unloading Work - Unloading Work No. 1
- Unloading 1 Procedure
- Unloading Work No.2
- Procedure For Unloading Work No. 2
- Unloading Work No. 3
- Procedure For Unloading Work No. 3
Connection Of Lower Sideframes To Upper Swing Body - Assembling Work No. 1 (One Side)
- Procedure For Mounting No. 1
- Assembling Work No. 2 (Remaining One Sideframe)
- Procedure For Mounting No. 2.
Mounting Travel Motor Lines - Procedure For Mounting
Mounting Counterweight - Procedure For Mounting
Mounting Attachments - Mounting Boom Cylinders
- Mounting Boom And Connecting Cylinder Hose
- Mounting Boom Cylinder Top Pin
- Mounting Arm
- Connecting Bucket Cylinder Hose And Mounting Bucket
- Mounting Bucket
Checking Work
Confirmation Of Movement After Assembling Work - Attended Items When Assembling Work Is Done.
- Procedure For Confirmation Of Movement And The Items To Be Attended After The Assembling Work Is Completed.
Disassembly Procedures - Bucket Removal
- Arm Removal
- Boom Cylinder Removal
- Boom Removal
- Counterweight Removal
- Removal Of Travel Motor Piping And Their Small Accessories.
- Separation Of Upper Body And Lower, And Loading
Attached Documents Of Assembly And Disassembly
Stool Assembly Drawing (Bkwa4024-B01) - Stool (Upper) (Bkwa4025-B01)
- Stool (Under) (Bkwa4026-B01)
Lower Frame Assembly Drawing
Piping Cover Assembly Drawinga
Traction Motor Line Assembly Drawing
Counterweight Assembly Drawing
Catwalk Assembly Drawing
House Assembly Drawing
Attachment Assembly Drawing
J_Explanation Of Hydraulic Circuit And Operations Combined.Pdf
001_J_Explanation Of Hydraulic Circuit And Operations (Standard Model)_750x4
J
Explanation Of Hydraulic Circuit And Operations (Standard Model)
Travel Circuit
Travel Low-Speed Circuit
Travel High-Speed Circuit
Straight Travel Circuit (With Hbcv)
Swing Circuit
Swing Relief Cut Control Circuit
Swing Brake Circuit
Swing Parking Circuit (Lever In Neutral)
Swing Parking Circuit (Brake Release)
Swing Parking Circuit (Machine Stop)
Boom Circuit
Boom-Up Circuit (Independent Operation) (With Hbcv)
Boom-Up Circuit (For Compound Operation) (Boom-Up + Right Swing Operations) (With Hbcv)
Boom-Up Spool Stroke Control Circuit (Boom-Up + Arm-In Compound Operation) (With Hbcv)
Boom-Down Regenerative Circuit (With Hbcv)
Boom-Down Load Holding Valve Circuit
Arm Circuit
Arm-Out Circuit (With Hbcv)
Arm Semi-Parallel 1 Circuit (For Independent Operation) (With Hbcv)
Arm Semi-Parallel 1 Circuit (For Compound Operation) (Ex. Arm-Out + Right Swing Operations) (With Hbcv)
Arm Semi-Parallel 1 Circuit (For Compound Operation) (Ex. Arm-In + Boom-Up Operations) (With Hbcv)
Arm Semi-Parallel 2 Circuit (For Independent Operation) (With Hbcv)
Arm Semi-Parallel 2 Circuit (For Compound Operation) (Ex. Arm-In + Boom-Up Operations) (With Hbcv)
Arm-In Regenerative Circuit (With Hbcv)
Arm-In Load Holding Valve Circuit
Bucket Circuit
Bucket-Open Circuit
Bucket-Close Circuit
Bucket-Close Spool Stroke Control Circuit
Negative Control Circuit
Negative Control Circuit
Other Circuits
Cushion Circuit (Arm-Out Operation)
Cushion Circuit (When Arm-Out Operation Stopped)
Cushion Circuit (Arm-Out → Arm-In Operation)
Heat Circuit (Lever In Neutral)
Auto Pressure Boost Circuit (Arm In)
002_J_Explanation Of Hydraulic Circuit And Operations (Option)_750x4
J
Explanation Of Hydraulic Circuit And Operations (Option)
Option Circuits
Single Breaker Circuit (Pedal Type)
Single Double-Acting Circuit (Proportional Control Type) (1 Pump Hydraulic Fork)
Multi-Purpose Circuit (Proportional Control Type) (Breaker)
Multi-Purpose Circuit (Proportional Control Type) (2 Pumps Flow Crusher)
Multi-Purpose Circuit (Proportional Control Type) (Electromagnetic Relief) (Breaker)
Multi-Purpose Circuit (Proportional Control Type) (Electromagnetic Relief) (Crusher)
2nd Option Circuit (Proportional Control Type) (Hydraulic Rotation Fork)
R_Electrical Combined.Pdf
003_R_Electrical Connector Wiring Diagram_750x4
R
Electrical Connector Wiring Diagram
Frame Main Harness
Scr Harness
Light Harness (Boom Light)
Light Harness (Cab Light)
Light Harness (Cab Light) (With Guard)
Travel Harness
Cab Main Harness
Indicator Jumper
Indicator Jumper
Console Harness
Gps Computer Harness
Gps Computer Intermediate Harness
Feed Pump Harness
Counterweight Removal-Installation Harness
Relief Valve Harness
Camera Harness [400 Mm (15.748 In.)]
Camera Harness [430 Mm (16.929 In.)]
Camera Harness [2450 Mm (96.457 In.)]
Camera Intermediate Harness [9000 Mm (354.331 In.)]
Camera Intermediate Harness [10500 Mm (413.386 In.)]
Camera Harness (Waves)
Quick Coupler Harness
Option Harness (Pedal)
Option Harness (Proportional Control)
Option Harness (Proportional Control)
2nd Option Harness (Proportional Control)
004_R_Electrical Parts And Wiring Assembly Diagram_750x4
R
Electrical Parts And Wiring Assembly Diagram
Frame (Main Unit Right Side, Main Unit Center Section)
Frame (Main Unit Left Side)
Engine And Pump
Attachment
Battery
Cab















