Merlo Turbofarmer Modular TF30.9 to TF65.9 Service Manual, Schematics 2024

Description

LIST OF MANUALS:
1. Bedienungsanleitungen (Operating Manuals)
– Arbeitsbuehne (Work Platform): Manuals for operating modular work platforms.
– Maschine (Machine): Instruction and maintenance manuals for various models such as TF30.9-115, TF33.7-115, TF35.7, and TF38.10-140, covering different configurations and special features.
– Motor (Engine): Manuals and documentation for DEUTZ and FPT engines, including operation and maintenance specifics.
2. Diverse (Miscellaneous)
– Manuals and documents for various operational procedures and equipment specifics in areas such as stage operations and electrical systems.
3. Elektrik (Electrical)
– Elektrische Anlage and Elektrofunktionsschemen (Electrical Installations and Electrical Function Schematics): Detailed electrical schematics and diagnostics software instructions, including versions of the Merlo Tool software.
4. Fahrantrieb (Drive System)
– Comprehensive details on hydrostatic drive systems and schematics for different models, including diagnostic software for Hydratecno systems.
5. Hydraulik (Hydraulics)
– Hydraulikschemen (Hydraulic Schematics): Hydraulic schematics for various models, detailing different systems and configurations, including heavy duty and compact models.
6. Mechanik (Mechanics)
– Information on mechanical components such as gearboxes and telescopic booms, with detailed maintenance and assembly instructions.
7. Motor (Engine)
– Detailed manuals and error codes for DEUTZ and FPT engines, including specific guidelines for different engine models and systems.
8. Wartung (Maintenance)
– Maintenance guidelines for various equipment models, specifying routine procedures and heavy-duty operations.

INHALT:
Bedienungsanleitungen
Arbeitsbuehne
Benutzung der Arbeitsbuehne TF MODULAR (PLTF-01)​Maschine
TF30.9-115​TF30.9-G​TF33.7-115​TF33.7-G​TF33.9​TF33.9-115​TF35.7​TF35.7-115​TF38.10-140​TF38-TF42 AB SAV​TF38.10-120​TF38.10-156​TF38.10CS-120​TF38.10CS-156​TF38.10TT-120​TF38.10TT-156​TF38.10TTCS-120​TF38.7-120​TF38.7CS-120​TF38.7TTCS-120​TF38.7TTCS-120CVTRONIC​TF42.7-156​TF42.7CS-156​TF42.7TT-156​TF42.7TTCS-156​TF42.7-140​TF45.11-TF50.8​TF65.9TCS-170-HF​Motor
Deutz​FPT​Perkins​BA DEUTZ TCD 3.6 L4 (03124632_2013).pdf​BA DEUTZ TCD 3.6 L4 TIER4 (03124678_DE FINAL).pdf​BA DEUTZ TCD 4.1 L4 (03123770_2011).pdf​Betrieb und Wartung FPT Motor (04_L31900339_DEU -D1-).pdf​
Diverse
Migliorie Prodotto TF II.pdf
Bühnenbetrieb
TF Neigungsschalter Bühnenbetrieb.jpg​Elektrik
Anleitung Austausch Roller KIT 104325(D1WWTE11IE).PDF​Cab dashboard lights.pdf​Elenco codici di errore UGW.DOCX​MODULAR INFO.doc​MODULAR SYSTEM – flow chart.pdf​Schema connettori modulare – DE.pdf​switch board.pdf​Vehicle Spy 3 Installation procedure.pdf​Vehicle Spy screenshot.docx​Klimaanlage
088505 Sonde Antifrost Klima (58064_3a).pdf​Blinkcode UCC.txt​Verbesserung Vereisungsschutz Klimaanlage.pdf​IT 1717 – SAT Klimaanlage TF.pdf​Elektrik
Elektrische Anlage
BOOM SENSORS.PDF​Diagnose des Modularen Systems (MD-TMMOD.01).pdf​Diagnose des Modularen Systems (MD-TMMOD.02).pdf​Diagnosesoftware Merlo Tool V1.5.0 (MD-MTOOL.02).pdf​Diagnosesoftware Merlo Tool V1.7.0 (MD-MTOOL.03).pdf​Diagnosesoftware Merlo Tool V1.12.0 (MTOOL.04).pdf​Dynamische Lastkontrolle CDC (TFCDCMOD.02).pdf​Fehlerliste UGSFR TF G-Modelle.PDF​Joystick Systeme (SISTJOY.05).pdf​MD-TMMOD (TED).pdf​Widerstandswerte der HARNSTOFF-Leitungen.pdf​Diagnosesoftware Merlo Tool Versionen​Diagnosesoftware Merlo Tool V.1.0.0 (DIA-MTOOL.02).pdf​Diagnosesoftware Merlo Tool V.1.0.1 (DIA-MTOOL.05).pdf​Diagnosesoftware Merlo Tool V.1.0.3 (DIA-MTOOL.06).pdf​Diagnosesoftware Merlo Tool V1.1.1 (MD-MTOOL.01).pdf​Diagnosesoftware Merlo Tool V1.5.0 (MD-MTOOL.02).pdf​Diagnosesoftware Merlo Tool V1.7.0 (MD-MTOOL.03).pdf​Elektrofunktionsschemen
LiesMich.txt​Anschlussplan Buehne​60665_3b – Kabelplan Buehne On-Off TF MC01 – 093122.pdf​Anschlussplan Deutz​Anschlussplan DEUTZ TCD 3.6 L4.pdf​Anschlussplan DEUTZ TCD 4.1 L4.pdf​Elektrofunktionsschema SAV​59521-3A – TF MODULAR 2015 SAV.pdf​59521-3B – TF MODULAR 2015 SAV.pdf​59521-3D – TF MODULAR 2016 SAV.pdf​66186-3A – TF MODULAR V2 2017 SAV.pdf​66186-3C TF MODULAR V2 2018 SAV.pdf​66186-3D TF MODULAR V2 2020 SAV.pdf​73699-3 TF MODULAR V3 2018 SAV.pdf​73699-3D TF MODULAR V3 2020 SAV.pdf​79665-3 TF MODULAR V3 2021 SAV.pdf​79665-3A TF MODULAR V3 STAGE V 2022 SAV.pdf​Elektrofunktionsschema STD​59521_3 – TF MODULAR 2014.pdf​59521_3a – TF MODULAR 2015.pdf​59521_3b – TF MODULAR 2015.pdf​59521_3c – TF MODULAR 2015.pdf​66186_3 – TF MODULAR V2 2016 (Tier 4 Final Motor).pdf​66186_3A – TF MODULAR V2 2017 (Tier 4 Final Motor).PDF​66186_3C – TF MODULAR V2 2018 ( TF MF FPT 170HP).pdf​73699_3 – TF MODULAR V3 2018.pdf​79665_3 (TF 65.9)24.09.2021.pdf​79665_3 – TF MODULAR V3 2020.pdf​Fehlermeldungen​Fehlercodes Modulsystem V1.25.0 (MD-CODER.01).pdf​Fehlercodes Modulsystem V1.29.0 (MD-CODER.02).pdf​Fehlercodes Modulsystem V1.30.0 (MD-CODER.03).pdf​Fehlercodes Modulsystem V1.40.0 (MD-CODER.04).pdf​Fehlercodes Modulsystem V1.43.0 (MD-CODER.06).pdf​Fehlercodes Modulsystem V1.54.0 (MD-CODER.07).pdf​Fehlercodes Modulsystem V1.63.0 (MD-CODER.08).pdf​J1939 error codes.txt​
Fahrantrieb
Hydratecno Diagnose
Diagnosesoftware HydraTecno V.2.6.0 (MD-HYDTEC.03).pdf​Hydrostatische Anlage
069375 – Temperatursensor – RD95180.pdf​Hydrostatischer Fahrantrieb Rexroth mechanisch geregelt (MI-IDREX.01).pdf​Hydrostatischer Fahrantrieb UCTI Allgemein (MANUCTI.02).pdf​Hydrostatischer Fahrantrieb UCTI REXROTH (MAUCTIREX.03).pdf​Hydrostatischer Fahrantrieb UCTI SAUER (MAUCTISAU.01).pdf​Hydrostatschemen
Hydrostatschema MF40-TF45-TF50 2015 (63634_2a).pdf​Hydrostatschema TF30.9-33.7-33.9-35.7-120-115-G63281_2a.pdf​Hydrostatschema TF38-TF42 2VM – STD (58835_3a).pdf​Hydrostatschema TF38-TF42 T2M – CVT (59852_2b).pdf​Hydrostatschema TF50.8T-170 (62473_2b).pdf​
Hydraulik
Hydraulikschemen
TF Heavy Duty (TF45-TF50-TF65)​TF65.9​TF Kompakt (TF30-33-35)​TF30.7-P30.7​TF Standard (TF38-42)​TF Standard T4F (TF38-42-140)​TF Standard Stage V (TF38-42-116-136-145)​Hydraulikschema TF BSS 2022 (87002_2)​TF27.6​Hydraulische Anlage
TF30-TF33-TF35​TF38-TF42​TF45-TF50​TF65​TF65-TF50-TF45-HF​
Mechanik
Getriebe
Differentiale (MREVDIFF.04).pdf​Getriebe 2VM und T2M CVT (GM-REVGBOX).pdf​Getriebe Standard und CVT(MREVGBOX.04).pdf​Reduktionsgetriebe (MREVRIDU.05).pdf​2VM Standard Getriebe​Getriebe Standard (MREVGBOX.01).pdf​T2M CVT Getriebe​CVT 3D-Schnitt (nur zur Veranschauung).png​CVT 3D-Schnitt.png​SB 1820 T – Ausrichtung der Lager im CVT-Getriebe.pdf​T2M CVTRONIC Getriebe (aus MREVGBOX.04).pdf​Zeichnung 090923 CVT Getriebe (59330_1b).pdf​Teleskopausleger
Teleskopausleger TF30.9-33.9-45.11-MF40.9 (MAB3SZ.01).pdf​Teleskopausleger TF35.7.30.9-33.9 (MBTFCMD.01).pdf​Teleskopausleger TF42.7-TF38.10 (MBTFII.01).pdf​Zapfwelle
Ueberholung der Zapfwelle (MAPTOTF.01).pdf​Bremsanlage
GM-BRKCOMP.01 (TED).pdf​
Motor
DEUTZ
Elektrik​Fehlermeldungen​TCD 3,6 L 4 = TCD 2010 Lo 4​TCD 4,1 L 4 = TCD 2012 Lo 4 V​DQC-Kuehlsystemschutzmittelliste_01_2021.pdf​FPT
N45 Stufe IV Final​N45 Stufe V​004.N45-N67_T4BStIV_Fail_React_20160229.pdf​FPT FEHLERLISTE.pdf​2021_0195_FnR_p1603v454_NEF6_Industrial_Pivot_Dx6HD_StageV_20210604_rev05.xls​2021_2109_FnR_p1603v454_NEF4_Industrial_Pivot_StageV_rev02_QG4.xls​FnR_P662vD3_NEF4Cyl_Merlo_Telehandler_unified_inducements_20161213_rev03.xls​Errori_Engine_FPT.xlsx​Kohler KDI 2504TCR
BA WA KOHLER KDI 2504TCR (Rev. 18 – ED0053029700).pdf​Ersatzteilkatalog Kohler KDI 2504TCR (ED796198).pdf​Help File KDI 2504TCR Stage V (DE_10_07_2019).pdf​KDI Stage V elektrische Startbedingungen_rev 1-02.pdf​Kohler engine components.pdf​Überprüfung und Diagnose des Drehstromgenerators.pdf​Werkstatthandbuch Kohler KDI 2504TCR (ED0053029840-Rev.14).pdf​Workshop manual Kohler KDI 2504TCR (Rev.14).pdf​Perkins
Fehlersuche M0095947-12_de_TSG_904J_FX_FW_3.6_06-2021_BU.PDF​Troubleshooting M0095947-02_en_TSG_904J .pdf​UENR8613-00_ElectricSchematic_904J-E28T_TA_FL_FM_BU_INTERNAL_ONLY_GER_11-2019.pdf​​Wartung
Heavy Duty (P45.11-P50.8)
Planmaessige Wartungseingriffe TF Heavy Duty mit DEUTZ (MPROGTFHD.01).pdf​Planmaessige Wartungseingriffe TF Heavy Duty mit DEUTZ (MPROGTFHD.02).pdf​Planmaessige Wartungseingriffe TF Heavy Duty mit FPT (MP-TFHDFPT.01).pdf​Heavy Duty (TF45.11-TF50.8-TF65.9)
Wartung TF Heavy Duty mit DEUTZ (MPROGTFHD.01).pdf​Wartung TF Heavy Duty mit DEUTZ (MPROGTFHD.02).pdf​Wartung TF Heavy Duty mit FPT (MP-TFHDFPT.01).pdf​Wartung TF45.11-TF50.8 mit FPT (MP-TFHDFPT).pdf​Wartung TF65.9 mit FPT (MP-TFHD5FPT).pdf​Kompakt Medium (TF30.9-33.7-33.9-35.7)
WA TF Kompakt – TF Medium Duty mit Deutz IIIB (MPROGTFCM.01).pdf​WA TF Kompakt – TF Medium Duty mit DZ 3.6 IVFinal Motor (MPROGTFCMF.01).pdf​WA TF-G Kompakt und Medium mit 75-115PS (MPROGTFCMG.02).pdf​Standard (TF38.7-38.10-42.7)
Planmaessige Wartungseingriffe TF Standard mit Deutz 3.6 IVFinal (MPROGFTFII.02).pdf​Planmaessige Wartungseingriffe TF Standard mit Deutz IIIB (MPROGTFII.01).pdf​Planmäßige Wartung TFII Final Deutz TCD 3.6 L04 Stage IV 100kW 140PS (MP-TFIIF140.01).pdf​

CONTENTS:
Instruction Manuals
Work Platform
Usage of the Work Platform TF MODULAR (PLTF-01)​Machine
TF30.9-115​TF30.9-G​TF33.7-115​TF33.7-G​TF33.9​TF33.9-115​TF35.7​TF35.7-115​TF38.10-140​TF38-TF42 FROM SAV​TF38.10-120​TF38.10-156​TF38.10CS-120​TF38.10CS-156​TF38.10TT-120​TF38.10TT-156​TF38.10TTCS-120​TF38.7-120​TF38.7CS-120​TF38.7TTCS-120​TF38.7TTCS-120CVTRONIC​TF42.7-156​TF42.7CS-156​TF42.7TT-156​TF42.7TTCS-156​TF42.7-140​TF45.11-TF50.8​TF65.9TCS-170-HF​Engine
Deutz​FPT​Perkins​BA DEUTZ TCD 3.6 L4 (03124632_2013).pdf​BA DEUTZ TCD 3.6 L4 TIER4 (03124678_DE FINAL).pdf​BA DEUTZ TCD 4.1 L4 (03123770_2011).pdf​Operation and Maintenance FPT Engine (04_L31900339_DEU -D1-).pdf​
Miscellaneous
Product Improvements TF II.pdf
Stage Operation
TF Inclinometer Stage Operation.jpg​Electricity
Instructions Replacement Roller KIT 104325(D1WWTE11IE).PDF​Cab dashboard lights.pdf​List of error codes UGW.DOCX​MODULAR INFO.doc​MODULAR SYSTEM – flow chart.pdf​Modular connectors diagram – DE.pdf​Switchboard diagram.pdf​Vehicle Spy 3 Installation procedure.pdf​Vehicle Spy screenshot.docx​Air Conditioning
088505 Anti-frost sensor Climate (58064_3a).pdf​Blink code UCC.txt​Improvement Frost Protection Air Conditioning.pdf​
Electricity
Electrical System
BOOM SENSORS.PDF​Diagnosis of the Modular System (MD-TMMOD.01).pdf​Diagnosis of the Modular System (MD-TMMOD.02).pdf​Diagnostic Software Merlo Tool V1.5.0 (MD-MTOOL.02).pdf​Diagnostic Software Merlo Tool V1.7.0 (MD-MTOOL.03).pdf​Dynamic Load Control CDC (TFCDCMOD.02).pdf​Error list UGSFR TF G-models.PDF​Joystick Systems (SISTJOY.05).pdf​MD-TMMOD (TED).pdf​Resistance values of the UREA lines.pdf​Diagnostic Software Merlo Tool Versions​Diagnostic Software Merlo Tool V.1.0.0 (DIA-MTOOL.02).pdf​Diagnostic Software Merlo Tool V.1.0.1 (DIA-MTOOL.05).pdf​Diagnostic Software Merlo Tool V.1.0.3 (DIA-MTOOL.06).pdf​Diagnostic Software Merlo Tool V1.1.1 (MD-MTOOL.01).pdf​Diagnostic Software Merlo Tool V1.5.0 (MD-MTOOL.02).pdf​Electrical Function Schemes
ReadMe.txt​Connection Diagram Stage​60665_3b – Cable Plan Stage On-Off TF MC01 – 093122.pdf​Connection Diagram Deutz​Connection Diagram DEUTZ TCD 3.6 L4.pdf​Connection Diagram DEUTZ TCD 4.1 L4.pdf​Electrical Function Scheme SAV​59521-3A – TF MODULAR 2015 SAV.pdf​59521-3B – TF MODULAR 2015 SAV.pdf​59521-3D – TF MODULAR 2016 SAV.pdf​66186-3A – TF MODULAR V2 2017 SAV.pdf​66186-3C TF MODULAR V2 2018 SAV.pdf​66186-3D TF MODULAR V2 2020 SAV.pdf​73699-3 TF MODULAR V3 2018 SAV.pdf​73699-3D TF MODULAR V3 2020 SAV.pdf​79665-3 TF MODULAR V3 2021 SAV.pdf​79665-3A TF MODULAR V3 STAGE V 2022 SAV.pdf​Electrical Function Scheme STD​59521_3 – TF MODULAR 2014.pdf​59521_3a – TF MODULAR 2015.pdf​59521_3b – TF MODULAR 2015.pdf​59521_3c – TF MODULAR 2015.pdf​66186_3 – TF MODULAR V2 2016 (Tier 4 Final Motor).pdf​66186_3A – TF MODULAR V2 2017 (Tier 4 Final Motor).PDF​66186_3C – TF MODULAR V2 2018 ( TF MF FPT 170HP).pdf​73699_3 – TF MODULAR V3 2018.pdf​79665_3 (TF 65.9)24.09.2021.pdf​79665_3 – TF MODULAR V3 2020.pdf​Error Messages​Error Codes Modular System V1.25.0 (MD-CODER.01).pdf​Error Codes Modular System V1.29.0 (MD-CODER.02).pdf​Error Codes Modular System V1.30.0 (MD-CODER.03).pdf​Error Codes Modular System V1.40.0 (MD-CODER.04).pdf​Error Codes Modular System V1.43.0 (MD-CODER.06).pdf​Error Codes Modular System V1.54.0 (MD-CODER.07).pdf​Error Codes Modular System V1.63.0 (MD-CODER.08).pdf​J1939 error codes.txt​
Drive System
Hydratecno Diagnosis
Diagnostic Software HydraTecno V.2.6.0 (MD-HYDTEC.03).pdf​Hydrostatic System
069375 – Temperature Sensor – RD95180.pdf​Hydrostatic Drive Rexroth mechanically regulated (MI-IDREX.01).pdf​Hydrostatic Drive UCTI General (MANUCTI.02).pdf​Hydrostatic Drive UCTI REXROTH (MAUCTIREX.03).pdf​Hydrostatic Drive UCTI SAUER (MAUCTISAU.01).pdf​Hydrostatic Schemes
Hydrostatic Scheme MF40-TF45-TF50 2015 (63634_2a).pdf​Hydrostatic Scheme TF30.9-33.7-33.9-35.7-120-115-G63281_2a.pdf​Hydrostatic Scheme TF38-TF42 2VM – STD (58835_3a).pdf​Hydrostatic Scheme TF38-TF42 T2M – CVT (59852_2b).pdf​Hydrostatic Scheme TF50.8T-170 (62473_2b).pdf​
Hydraulics
Hydraulic Schemes
TF Heavy Duty (TF45-TF50-TF65)​TF65.9​TF Compact (TF30-33-35)​TF Standard (TF38-42)​TF Standard T4F (TF38-42-140)​Hydraulic System
TF30-TF33-TF35​TF38-TF42​TF45-TF50​TF65​TF65-TF50-TF45-HF​
Mechanics
Gearbox
Differentials (MREVDIFF.04).pdf​Gearbox 2VM and T2M CVT (GM-REVGBOX).pdf​Gearbox Standard and CVT(MREVGBOX.04).pdf​Reduction Gearbox (MREVRIDU.05).pdf​2VM Standard Gearbox​Standard Gearbox (MREVGBOX.01).pdf​T2M CVT Gearbox​CVT 3D cross-section (for display only).png​CVT 3D cross-section.png​SB 1820 T – Bearing alignment in the CVT gearbox.pdf​T2M CVTRONIC Gearbox (from MREVGBOX.04).pdf​Drawing 090923 CVT Gearbox (59330_1b).pdf​Telescopic Booms
Telescopic Boom TF30.9-33.9-45.11-MF40.9 (MAB3SZ.01).pdf​Telescopic Boom TF35.7.30.9-33.9 (MBTFCMD.01).pdf​Telescopic Boom TF42.7-TF38.10 (MBTFII.01).pdf​Power Take-Off
Overhaul of the Power Take-Off (MAPTOTF.01).pdf​
Engine
DEUTZ
Electric​Error Messages​TCD 3,6 L 4 = TCD 2010 Lo 4​TCD 4,1 L 4 = TCD 2012 Lo 4 V​DQC-Coolant Protection List_01_2021.pdf​FPT
N45 Stage IV Final​N45 Stage V​004.N45-N67_T4BStIV_Fail_React_20160229.pdf​FPT ERROR LIST.pdf​2021_0195_FnR_p1603v454_NEF6_Industrial_Pivot_Dx6HD_StageV_20210604_rev05.xls​2021_2109_FnR_p1603v454_NEF4_Industrial_Pivot_StageV_rev02_QG4.xls​FnR_P662vD3_NEF4Cyl_Merlo_Telehandler_unified_inducements_20161213_rev03.xls​Errors_Engine_FPT.xlsx​Kohler KDI 2504TCR
BA WA KOHLER KDI 2504TCR (Rev. 18 – ED0053029700).pdf​Parts Catalog Kohler KDI 2504TCR (ED796198).pdf​Help File KDI 2504TCR Stage V (DE_10_07_2019).pdf​KDI Stage V electrical starting conditions_rev 1-02.pdf​Kohler engine components.pdf​Check and diagnosis of the alternator.pdf​Workshop manual Kohler KDI 2504TCR (ED0053029840-Rev.14).pdf​Workshop manual Kohler KDI 2504TCR (Rev.14).pdf​Perkins
Troubleshooting M0095947-12_de_TSG_904J_FX_FW_3.6_06-2021_BU.PDF​Troubleshooting M0095947-02_en_TSG_904J .pdf​UENR8613-00_ElectricSchematic_904J-E28T_TA_FL_FM_BU_INTERNAL_ONLY_GER_11-2019.pdf​​Maintenance
Heavy Duty (P45.11-P50.8)
Scheduled Maintenance Interventions TF Heavy Duty with DEUTZ (MPROGTFHD.01).pdf​Scheduled Maintenance Interventions TF Heavy Duty with DEUTZ (MPROGTFHD.02).pdf​Scheduled Maintenance Interventions TF Heavy Duty with FPT (MP-TFHDFPT.01).pdf​Heavy Duty (TF45.11-TF50.8-TF65.9)
Maintenance TF Heavy Duty with DEUTZ (MPROGTFHD.01).pdf​Maintenance TF Heavy Duty with DEUTZ (MPROGTFHD.02).pdf​Maintenance TF Heavy Duty with FPT (MP-TFHDFPT.01).pdf​Maintenance TF45.11-TF50.8 with FPT (MP-TFHDFPT).pdf​Maintenance TF65.9 with FPT (MP-TFHD5FPT).pdf​Compact Medium (TF30.9-33.7-33.9-35.7)
MA TF Compact – TF Medium Duty with Deutz IIIB (MPROGTFCM.01).pdf​MA TF Compact – TF Medium Duty with DZ 3.6 IVFinal Motor (MPROGTFCMF.01).pdf​MA TF-G Compact and Medium with 75-115HP (MPROGTFCMG.02).pdf​Standard (TF38.7-38.10-42.7)
Scheduled Maintenance Interventions TF Standard with Deutz 3.6 IVFinal (MPROGFTFII.02).pdf​Scheduled Maintenance Interventions TF Standard with Deutz IIIB (MPROGTFII.01).pdf​Scheduled Maintenance TFII Final Deutz TCD 3.6 L04 Stage IV 100kW 140HP (MP-TFIIF140.01).pdf​