NIFTYLIFT Articulating Boom Lifts HR21 32830 Operating Service Parts Manual And Diagram 2016

Description

List of Files:
01_DIAGRAM LIFTING POINTS HR21 ALL MODELS D80938 (issue 004) 32830.pdf (2 Pages)
02_HYDRAULIC SCHEMATIC, HR21DE 4X4 D81325 (issue 010) 32830.pdf (5 Pages)
03_ELECTRIC SCHEMATIC, HR21DE 4X4 D81392 (issue 007) 32830.pdf (5 Pages)
04_MACHINE WIRING DIAGRAM, HR21DE 4X4 D81397 (issue 003) 32830.pdf (1 Pages)
05_CHAIN INSPECTION MANUAL UK USA M50280 (issue 002) 32830.pdf (13 Pages)
Contents:
Blank Page
06_Kubota D722 Z482 Operators Manual M50291 (issue 002) 32830 1J090-8916-1.pdf (39 Pages)
Contents:
E.pdf
Safe Operation
Servicing Of The Engine
Names Of Parts
Pre-Operation Check
Break-In
Daily Check
To Prevent Trouble From Occurring, It Is Important To Know The Conditions Of The Engine Well. Che…
Operating The Engine
Starting The Engine(Normal)
Cold Weather Starting
Stopping The Engine
Checks During Operation
Reversed Engine Revolution And Remedies
Maintenance
Service Intervals
Periodic Service
Fuel
Engine Oil
Radiator
Air Cleaner
Electric Wiring
Fan Belt
Carriage And Storage
Carriage
Storage
Troubleshooting
If The Engine Does Not Function Properly, Use The Following Chart To Identify And Correct The Cause.
Specifications
Wiring Diagrams
07_HR21 SP64 Hybrid AWD PARTS MANUAL M50370 (issue 008) 32830.pdf (117 Pages)
chassis assembly
1.1 Base Assembly
1.2 Axle Assembly (Front)
1.3 Axle Assembly (Rear)
1.4 Diesel Tank Assembly
1.5 Hydraulics – Base Assembly (Front)
1.6 Hydraulic Tray Assembly – Valveblocks
1.7 Hydraulic Tray Assembly – Piping (Part 1)
1.8 Hydraulic Tray Assembly – Piping (Part 2)
1.9 Main Control Valve
1.10 Freewheel Valve Assembly
1.11 Suspension Valve Block
1.12 Steer Valve Assembly
1.13 Auto Power Inlet Unit (Uk/Australia)
1.14 Generator Assembly (Option)
Superstructure
2.1 Superstructure Assembly
2.2 Power Tray Assembly
2.3 Diesel Engine – Part 1
2.4 Diesel Engine – Part 2
2.5 Base Control Box
2.6 Main Pcb Box
2.7 Power Control Assembly
2.8 Anderson Connector
Boom Assemblies
3.1 Links Assembly
3.2 Telescope Assembly (Part 1)
3.3 Telescope Assembly (Part 2)
3.4 Lift & Luffing Cylinders
3.5 Levelling Cylinders
3.6 Levelling Valve Block
3.7 Energy Chain (Pre Sep 2015)
3.8 Energy Chain
Cage And Flyboom
4.1 Toughcage Assembly
4.2 Cage Console Assembly
4.3 Siops Assembly
4.4 Cage Rotate Assembly
4.5 Flyboom Assembly
4.6 Flyboom Cylinder
4.7 Control Panel Assembly
Labelling
5.1 Label Locations
Figure 5.1
Labels 1 To 34
Labels 36 To 53
08_HR21 SP64 HYBRID OPERATING MANUAL UK USA M50371 (issue 006) 32830.pdf (64 Pages)
Contents:
Blank Page
09_HR21 HYBRID AWD SERVICE MANUAL (UK) M50430 (issue 002) 32830.pdf (84 Pages)
Contents:
1 Introduction and General Information
1.1 FOREWORD
1.2 WARRANTY
1.3 SCOPE
1.4 GENERAL MAINTENANCE INFORMATION
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.5 MAINTENANCE SAFETY INFORMATION
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Electrical safety
1.5.4 Hydraulic safety
1.5.5 Environmental awareness
2 Specifications
2.1 ENGINE SPECIFICATIONS
2.2 GEARBOX SPECIFICATIONS
2.3 FUNCTION SPEEDS
2.4 FLUID PROPERTIES
2.4.1 Fluid volumes
2.4.2 Engine oil specifications
2.4.3 Gearbox oil specifications
2.4.4 Hydraulic oil specifications
2.4.5 Engine coolant specifications
2.4.6 Tyre specifications
2.4.7 Hydraulic pressure settings
2.5 TORQUE SETTINGS
2.6 HYDRAULIC HOSE AND FITTING TORQUE SPECIFICATIONS
3 Preventative Maintenance
3.1 ENGINE
3.1.1 Engine maintenance procedures and intervals
3.1.2 Engine oil level check
3.1.3 Engine oil replacement
3.1.4 Engine oil filter replacement
3.1.5 Engine coolant level check
3.1.6 Changing coolant
3.1.7 Checking coolant hoses and clamp bands
3.1.8 Air filter element maintenance
3.1.9 In-line fuel filter (tank) replacement
3.1.10 Checking fuel pipes
3.1.11 Cleaning the fuel filter container
3.1.12 Bleeding air from the fuel system
3.1.13 Exhaust system check
3.1.14 Fan belt check (Every 100 hours)
3.2 Drive Hub Gearbox
3.2.1 Oil Replacement
3.2.2 Bleeding air from the braking circuit
3.3 Batteries
3.3.1 Condition check (Daily)
3.3.2 Condition check (Weekly)
3.4 Hydraulic Oil
3.4.1 Level check (Weekly)
3.4.2 Filter check (Monthly)
3.4.3 Hydraulic oil renewal
3.5 Telescopic Boom
3.5.1 Wear Pad Check (Monthly)
3.5.2 Hose Trunking and Energy Chain Check (Weekly)
3.5.3 Chain Inspection
3.6 Boom Rotation Gear
3.6.1 Rotation Pinion Engagement Check (Monthly)
3.6.2 Rotation Ring Lubrication (Yearly)
4 Repair Procedures
4.1 General
4.1.1 FUSES
4.2 Platform/Cage
4.2.1 JOYSTICK
4.2.2 FOOTSWITCH
4.2.3 SiOPSTM – Load Sensing Console
4.2.4 ELECTRONIC LOAD CELL (IF FITTED)
4.2.5 TOUGHCAGE FLOOR
4.2.6 TOUGHCAGE FRAME
4.3 Booms
4.3.1 LIFT CYLINDER
4.3.2 LUFFING CYLINDER
4.3.3 LEVELLING CYLINDERS
4.3.4 FLYBOOM CYLINDER
4.3.5 BOOM ROTATION PINION GEARBOX
4.3.6 ENERGY CHAIN
4.4 Power Tray
4.4.1 CENTRIFUGAL CLUTCH
4.4.2 DIESEL ENGINE THROTTLE SOLENOID
4.4.3 RADIATOR
4.4.4 EXHAUST
4.5 Chassis
4.5.1 DRIVE HUB MOTOR
4.5.2 DRIVE HUB GEARBOX
4.5.3 SUSPENSION CYLINDER
4.5.4 STEER CYLINDER
4.5.5 HYDRAULIC VALVE BLOCKS
5 Hybrid System Overview
5.1 Introduction
5.2 Hybrid Operation
5.3 Boom System
5.4 Drive System
5.5 Charging System and Batteries
5.6 System Overview
5.7 Load Sensing Pump
5.8 Main Control Valve
5.9 Diff-lock Valve and Freewheeling Valves
5.10 Brake Release
5.11 Suspension and Steer
5.12 Boom Control Valve and Pilot Joystick
5.13 Electrical Control System Overview
5.14 Control Logic
5.15 Motor/Generator
5.16 Controller
5.17 Curtis Hand Held Unit
6 Troubleshooting guide
6.1 TROUBLE SHOOTING INFORMATION
6.2 PLATFORM FUNCTION FAULT FINDING
6.3 ENGINE FAULT FINDING
6.4 GEARBOX FAULT FINDING
Appendix A