NIFTYLIFT Articulating Boom Lifts HR28 32822 Operating Parts Manual And Diagram 2016

Description

List of Files:
01_HYDRAULIC SCHEMATIC – HR28 D81432 (issue 005) 32822.pdf (1 Pages)
02_SCHEMATIC HR28 HYBRID D81751 (issue 003) 32822.pdf (7 Pages)
03_HR28 (SP85) PARTS MANUAL M50440 (issue 004) 32822.pdf (102 Pages)
Contents:
Chassis Assembly
1.1 Base Assembly
1.2 Axle Assembly (Front)
1.3 Suspension Valve Block
Superstructure
2.1 Superstructure Assembly – Hybrid (Control Side)
2.2 Superstructure Assembly – Diesel (Control Side)
2.3 Superstructure Assembly – Hybrid (Engine Side)
2.4 Superstructure Assembly – Diesel (Engine Side)
2.5 Diesel Engine (Hybrid)
2.6 Diesel Engine (Diesel)
2.7 Base Control Assembly
2.8 Engine Box Assembly (Hybrid)
2.9 Engine Box Assembly (Diesel)
2.10 Charger Inlet Assembly (Hybrid)
2.11 Generator Assembly (Option)
Boom Assemblies
3.1 Links Assembly
3.2 Telescope Assembly (Part 1)
3.3 Telescope Assembly (Part 2)
3.4 Lift/Luffing Cylinder
3.5 Levelling Cylinder
3.6 Energy Chain
Cage And Flyboom
4.1 Cage Assembly
4.2 Cage Console Assembly
4.3 Siops Assembly
4.4 Cage Rotate Assembly
4.5 Flyboom Assembly
4.6 Flyboom Cylinder
4.7 Control Panel Assembly
Labelling
5.1 Label Locations
Figure 5.1
Labels (1-31)
Labels (32-44)
04_HR28 (SP85) OPERATING MANUAL (UK) M50441 (issue 003) 32822.pdf (52 Pages)
Contents:
1 Introduction and General Information
1.1 FOREWORD
1.2 SCOPE
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES
1.4 GENERAL SPECIFICATION
1.5 IDENTIFICATION (UK PLATE)
1.6 EC DECLARATION OF CONFORMITY (Typical)
2 Safety
2.1 MANDATORY PRECAUTIONS
2.2 ENVIRONMENTAL LIMITATIONS
2.3 NOISE AND VIBRATION
2.4 TEST REPORT
3 Preparation and Inspection
3.1 UNPACKING
3.2 PREPARATION FOR USE
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)
3.5 TORQUE REQUIREMENTS
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.2 GROUND CONTROL OPERATION
4.3 PLATFORM CONTROL OPERATION
4.4 DRIVING CONTROLS
4.5 CAGE WEIGH SYSTEM
4.6 BATTERIES AND CHARGING
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE, AND SETTING TO WORK
5 Emergency Controls
5.1 GENERAL
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR
5.3 IN THE EVENT OF MACHINE FAILURE
5.4 INCIDENT NOTIFICATION
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
6.2 MANUAL OF RESPONSIBILITIES (USA only)
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST
Appendix A
05_HR28 WIRE ROPE INSPECTION MANUAL UK M50490 (issue 001) 32822.pdf (48 Pages)
06_HR28 4×4 SERVICE MANUAL M50604 (issue 001) 32822.pdf (101 Pages)
Contents:
1 Introduction and General Information
1.1 Foreword
1.1.1 Defined Maintenance Terms
1.2 Warranty
1.3 Scope
1.4 General Maintenance Information
1.4.1 Pre-Maintenance Checks
1.4.2 Maintenance Information
1.4.3 Frequent Inspection
1.5 Maintenance Safety Information
1.5.1 Personal Injury Prevention
1.5.2 Machine Damage Prevention
1.5.3 Diesel System Safety
1.5.4 Electrical Safety
1.5.5 Hydraulic Safety
1.5.6 Environmental Awareness
2 Specifications
2.1 Engine Specifications
2.2 Gearbox Specifications
2.3 Function Times
2.4 Fluid Properties
2.4.1 Fluid Volumes
2.4.2 Engine Oil Specifications
2.4.3 Gearbox Oil Specifications
2.4.4 Hydraulic Oil Specifications
2.4.5 Engine Coolant Specifications
2.4.6 Hydraulic Pressure Settings
2.5 Tyre Specifications
2.6 Torque Settings
2.7 Hydraulic Hose And Fitting Torque Specifications
3 Preventative Maintenance
3.1 Maintenance Schedules
3.1.1 Maintenance Procedures and Intervals
3.1.2 Power Tray
3.1.3 Engine Oil Level Check
3.1.4 Engine Oil Replace
3.1.5 Engine Oil Filter Replace
3.1.6 Engine Coolant Level Check
3.1.7 Coolant Hoses and Clamp Bands Check
3.1.8 Air Filter Element Maintenance
3.1.9 Fuel Pipes Check
3.1.10 Fuel Filter Replace
3.1.11 Bleeding Air From The Fuel System – Hybrid
3.1.12 Draining Water From The Fuel – Diesel
3.1.13 Exhaust System Inspect
3.1.14 Fan Belt Check
3.2 Drive Hub Gearbox
3.2.1 Oil Replace
3.2.2 Bleeding Air From The Braking Circuit
3.3 Batteries
3.3.1 Condition Check (Daily)
3.4 Hydraulic Oil
3.4.1 Level Check (Weekly)
3.4.2 Return Filter Check (Monthly)
3.4.3 Pressure Filter Check (Weekly)
3.4.4 Hydraulic Oil And Filters Replace
3.5 Telescopic Boom
3.5.1 Wear Pad Check (Monthly)
3.5.2 Hose Trunking And Energy Chain Check (Weekly)
3.5.3 Boom Pivot Pin Check (Daily)
3.5.4 Lubricate Boom Pivot Bushes (Yearly)
3.5.5 Boom Wire Rope Check
3.6 Boom Rotation Gear
3.6.1 Slew Gear Engagement Check (Monthly)
3.6.2 Slew Ring Lubrication (Monthly)
3.6.3 Slew Ring Bolts Check (Yearly)
3.7 Cage Rotation Gear
3.7.1 Cage Rotation Gear Engagement Check (Monthly)
3.7.2 Cage Rotation Gear Lubrication (Monthly)
4 Repair Procedures
4.1 General
4.1.1 Fuses
4.2 Platform/Cage
4.2.1 Footswitch – Contact Switch Replace
4.3 Booms
4.3.1 Energy Chain Link
4.4 Power tray
4.4.1 Exhaust
4.4.2 Fan Belt
4.5 Base Assembly
4.5.1 Steer Cylinders
5 System Overview
5.1 Introduction
5.1.1 Hybrid System
5.1.2 Diesel System
5.2 Hybrid Operation
5.3 Boom System
5.4 Drive System
5.4.1 Hybrid
5.5 Charging System And Batteries
5.5.1 Charging System – Hybrid
5.5.2 Charging System – Diesel
5.6 Hydraulic System Overview
5.7 Load Sensing Pump
5.8 Hydraulic Valve Blocks
5.9 Diff Lock
5.10 Brake Release
5.11 Steering
5.12 Boom Control Valve
5.13 Electrical Control System Overview
5.14 Control Logic
5.16 Controller
5.17 Niftylift Diagnostic Unit
6 Troubleshooting guide
6.1 Trouble Shooting Information
6.2 Platform Function Fault Finding
6.3 Engine Fault Finding
6.3.1 Hybrid
6.3.2 Diesel
6.3.3 Diesel Engine Diagnostic codes
6.4 Gearbox Fault Finding
6.5 Fault Code Display
6.6 Motor Controller Fault Codes
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