NIFTYLIFT Articulating Boom Lifts N120T 42385 Operating Parts Manual And Diagram 2012

Description

List of Files:
01_ELECTRICAL SCHEMATIC D81919 (issue 006) 42385.pdf (11 Pages)
02_SCHEMATIC – HYDRAULIC HR12 2X4 ELECTRIC D82450 (issue 011) 42385.pdf (2 Pages)
Contents:
D82450_011
Schematics
D82450_Sht1
BOMS
D82450_Sht2
03_HR12 MK2 PARTS MANUAL M50511 (issue 001) 42385.pdf (72 Pages)
Contents:
Front cover
Parts Order Form
chassis assembly
1.1 Base assembly (NE)
1.2 Base assembly (LE)
1.3 Bonnets/Covers/Guards
1.4 Steering assembly
1.5 Front hub assembly
1.6 Generator assembly (Option)
superstructure
2.1 Superstructure
2.2 Slew assembly
2.3 Base control assembly
boom assemblies
3.1 Lower boom assembly
3.2 Telescopic boom assembly
3.3 Lift cylinder
3.4 Levelling cylinders
3.5 Energy chain
cage assembly
4.1 toughcage assembly
4.2 cage console assembly
4.3 SiOPS assembly
4.4 cage weigh assembly
4.5 control panel assembly
labelling
5.1 Label locations
Figure 5.1
Labels 1 to 36
Labels 37 to 46
04_HR12 MK2 OPERATING MANUAL UK M50512 (issue 002) 42385.pdf (77 Pages)
Contents:
Contents
1 Introduction and General Information
1.1 FOREWORD
1.2 SCOPE
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES
1.4 GENERAL SPECIFICATION
1.5 IDENTIFICATION (UK PLATE)
1.6 EC DECLARATION OF CONFORMITY (Typical)
2 Safety
2.1 MANDATORY PRECAUTIONS
2.2 ENVIRONMENTAL LIMITATIONS
2.3 NOISE AND VIBRATION
2.4 TEST REPORT
3 Preparation and Inspection
3.1 UNPACKING
3.2 PREPARATION FOR USE
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
3.3.1 DAILY SAFETY CHECKS
3.3.2 WEEKLY SAFETY CHECKS
3.3.3 MONTHLY SAFETY CHECKS
3.3.4 ANNUAL SAFETY CHECKS
Toughcage
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)
3.5 TORQUE REQUIREMENTS
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.1.1 GROUND CONTROLS
4.1.2 PLATFORM
4.1.3 FUSES
4.2 GROUND CONTROL OPERATION
4.2.1 GROUND CONTROL FUNCTIONS
4.2.2 OPERATION
4.3 PLATFORM CONTROL OPERATION
4.3.1 PLATFORM CONTROL FUNCTIONS
4.3.2 DISPLAY SCREEN
4.3.3 INFORMATION ICONS
4.3.4 MENU SCREENS
4.3.5 OPERATION
4.3.6 SiOPSTM – LOAD SENSING CONSOLE
4.4 DRIVING CONTROLS
4.5 CAGE WEIGH SYSTEM
4.5.1 LOAD CELL VERSION
4.5.2 CALIBRATION, INSPECTION AND MAINTENANCE
4.6 BATTERIES AND CHARGING
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK
4.7.1 TRANSPORTING
4.7.2 TOWING
4.7.3 CRANEAGE
4.7.4 STORAGE
4.7.5 SETTING TO WORK
5 Emergency Controls
5.1 GENERAL
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR
5.3 IN THE EVENT OF MACHINE FAILURE
5.4 INCIDENT NOTIFICATION
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
6.2 MANUAL OF RESPONSIBILITIES (USA only)
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST
Appendix A
Appendix B
05_HR12N MK2 SERVICE MANUAL UK M50624 (issue 001) 42385.pdf (68 Pages)
Contents:
1 Introduction and general information
1.1 Foreword
1.1.1 Defined maintenance terms
1.2 Warranty
1.3 Scope
1.4 General maintenance information
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.4.3 Frequent inspection
1.4.4 Annual inspection
1.5 Maintenance safety information
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Electrical safety
1.5.4 Environmental awareness
1.5.5 Hydraulic safety
2 Specifications
2.1 Gearbox specifications
2.2 Function times
2.3 Fluid properties
2.3.1 Fluid volumes
2.3.2 Gearbox oil specifications
2.3.3 Hydraulic oil specifications
2.3.4 Hydraulic pressure settings
2.4 Tyre specifications
2.5 Torque settings
2.6 Hydraulic hose and fitting torque specifications
3 Preventative maintenance
3.1 Maintenance schedule
3.2 Consumables
3.2.1 Data, safety and specification
3.3 Drive hub gearbox
3.3.1 Oil replace
3.4 Batteries
3.4.1 Condition check (daily) NE
3.4.2 Condition check (daily) LE
3.5 Hydraulic oil
3.5.1 Level check (weekly)
3.5.2 Pressure filter check (weekly)
3.5.3 Hydraulic oil and filters replace
3.6 Telescopic boom
3.6.1 Wear pad check (monthly)
3.6.2 Hose trunking and energy chain check (weekly)
3.6.3 Lubricate boom pivot bushes (yearly)
3.6.4 Boom pivot pin check (daily)
3.7 Boom rotation gear
3.7.1 Slew gear engagement check (monthly)
3.7.2 Slew ring lubrication (monthly)
3.7.3 Slew bolts check (yearly)
3.8 Front axle
3.8.1 Front wheel hub bushes (yearly)
3.9 Wheels and tyres
3.9.1 Wheel bolt torque (monthly)
4 Repair procedures
4.1 General
4.1.1 Fuses
4.2 Platform/cage
4.2.1 Footswitch – contact switch replace
4.3 Booms
4.3.1 Energy chain link
4.4 Base assembly
4.4.1 Steer cylinder
4.4.2 Wheel motor speed sensor
5 System overview
5.1 Introduction
5.1.1 DC electric system
5.2 Charging and batteries
5.2.1 Battery Communication Interface (BCI) LE
5.3 Hydraulic system overview
5.4 Steering
5.5 Booms
5.5.1 Boom Sensors
5.6 Motor controller
5.6.1 Motor Control
5.7 Electrical control system overview
6 Troubleshooting guide
6.1 Trouble shooting information
6.2 Platform function fault finding
6.3 Battery charger fault finding
6.4 Li-ion battery fault finding
6.5 Error codes
6.5.1 Error cause (1st byte)
6.5.2 Error source (2nd byte)
6.5.3 Safety controller
6.5.4 Application specific error code (3rd byte)
6.5.5 Error class (4th byte)
6.6 Gearbox fault finding
6.7 Motor controller fault codes
6.7.1 Drive system flash codes
6.7.2 Boom system flash codes