NIFTYLIFT Articulating Boom Lifts SD50 40258 Operating Service Parts Manual And Diagram 2019

Description

List of Files:
01_LIFTING POINTS, SD170 D80891 (issue 004) 40258.pdf (2 Pages)
02_SD170 D ELECTRICAL DRAWING D81778 (issue 009) 40258.pdf (4 Pages)
03_SD170 D HYDRAULIC DRAWING D81779 (issue 004) 40258.pdf (2 Pages)
04_170SD SD50 PARTS MANUAL M50160 (issue 015) 40258.pdf (108 Pages)
Contents:
Front cover
Parts Order Form
chassis assembly
1.1 Base assembly
1.2 Stabiliser assembly
1.3 Steering/Drive assembly
1.4 Slew assembly
1.5 Dual voltage charger box
power tray
2.1 Power tray
2.2 DC Power pack
2.3 Diesel engine – Part 1
2.4 Diesel engine – Part 2
2.5 Control box
2.6 Diesel box
2.7 Battery charger
2.8 Covers and guards
boom assemblies
3.1 Upper boom assembly
3.2 Lower boom assembly
3.3 Lift cylinder
3.4 Levelling cylinder
3.5 Telescope cylinder
3.6 Levelling valve
3.7 Drive/Jacks control station
3.8 Ground controls
3.9 Button box assembly
3.10 Control valve assembly (3 spool)
3.11 Control valve assembly (4 spool)
cage assemblies
4.1 Swivel cage assembly – Part 1
4.2 Swivel cage assembly – Part 2
4.3 Non-swivel cage assembly
4.4 Swivel cage weigh assembly (Load Cell)
4.5 Non- swivel cage weigh assembly (Load Cell)
4.6 Cage control box
4.7 Control valve
labelling
5.1 Label locations
hydraulic hoses
6.1 Hose Kit (4WD)
05_Kubota D722 Z482 Operators Manual M50291 (issue 002) 40258 1J090-8916-1.pdf (39 Pages)
Contents:
E.pdf
SAFE OPERATION
SERVICING OF THE ENGINE
NAMES OF PARTS
PRE-OPERATION CHECK
BREAK-IN
DAILY CHECK
To prevent trouble from occurring, it is important to know the conditions of the engine well. Che…
OPERATING THE ENGINE
STARTING THE ENGINE(NORMAL)
COLD WEATHER STARTING
STOPPING THE ENGINE
CHECKS DURING OPERATION
REVERSED ENGINE REVOLUTION AND REMEDIES
MAINTENANCE
SERVICE INTERVALS
PERIODIC SERVICE
FUEL
ENGINE OIL
RADIATOR
AIR CLEANER
ELECTRIC WIRING
FAN BELT
CARRIAGE AND STORAGE
CARRIAGE
STORAGE
TROUBLESHOOTING
If the engine does not function properly, use the following chart to identify and correct the cause.
SPECIFICATIONS
WIRING DIAGRAMS
06_SD50 OPERATING MANUAL (USA) M50402 (issue 005) 40258.pdf (41 Pages)
07_SD50 4×4 SERVICE MANUAL M50812 (issue 001) 40258.pdf (64 Pages)
Contents:
1 Introduction and general information
1.1 Foreword
1.1.1 Defined maintenance terms
1.2 Warranty
1.3 Scope
1.4 General maintenance information
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.4.3 Frequent inspection
1.4.4 Annual inspection
1.5 Maintenance safety information
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Diesel system safety
1.5.4 Electrical safety
1.5.5 Hydraulic safety
1.5.6 Environmental awareness
2 Specifications
2.1 Engine specifications
2.2 Gearbox specifications
2.3 Function times
2.4 Fluid properties
2.4.1 Fluid volumes
2.4.2 Engine oil specifications
2.4.3 Gearbox oil specifications
2.4.4 Hydraulic oil specifications
2.4.5 Engine coolant specifications
2.5 Hydraulic pressure settings
2.6 Tire specifications
2.7 Torque settings
2.8 Hydraulic hose and fitting torque specifications
3 Preventative maintenance
3.1 Maintenance schedules
3.1.1 Engine maintenance
3.1.2 Machine maintenance
3.1.3 Engine oil level check
3.1.4 Engine oil replace
3.1.5 Engine oil filter replace
3.1.6 Engine coolant level check
3.1.7 Engine coolant replace
3.1.8 Antifreeze check
3.1.9 Coolant hoses and clamp bands check
3.1.10 Air filter element maintenance
3.1.11 In-line fuel filter replace
3.1.12 Fuel filter and water separator clean/replace
3.1.13 Bleeding air from the fuel system
3.1.14 Fuel pipes check
3.1.15 Exhaust system inspect
3.1.16 Fan belt check
3.2 Base assembly
3.2.1 Tire condition check
3.2.2 Tire pressure check
3.2.3 Wheel bolt torque (monthly)
3.2.4 Stabilizer foot plate lubricate (monthly)
3.2.5 Rear axle suspension
3.3 Drive hub gearbox
3.3.1 Oil replace
3.3.2 Bleeding air from the braking circuit
3.4 Batteries
3.4.1 Condition check (daily)
3.4.2 Condition check (weekly) – excludes AGM batteries
3.5 Hydraulic oil
3.5.1 Level check (weekly)
3.5.2 Pressure filter check (weekly)
3.5.3 Hydraulic oil and filters replace
3.6 Telescopic boom
3.6.1 Wear pad check (monthly)
3.6.2 Hose trunking and energy chain check (weekly)
3.6.3 Boom pivot pin check (daily)
3.6.4 Boom pivot bushes lubricate (yearly)
3.7 Boom rotation gear
3.7.1 Rotation gear engagement check (monthly)
3.7.2 Rotation ring lubrication (monthly)
3.7.3 Rotation ring bolts check (yearly)
4 Repair procedures
4.1 General
4.1.1 Fuses
4.2 Platform/basket
4.2.1 Footswitch – contact switch replace
4.3 Booms
4.3.1 Energy chain link
4.4 Power tray
4.4.1 Exhaust
4.4.2 Fan belt
4.5 Base assembly
4.5.1 Steer cylinder
4.5.2 Stabilizer micro switch
5 System overview
5.1 Introduction
5.1.1 Diesel system
5.1.2 DC electric system
5.1.3 Charging and batteries
5.1.4 Battery charging – extension cords
5.2 Bi-energy system
5.2.1 Duty selector
5.3 Boom system
5.3.1 Boom switch
5.4 Drive system
5.4.1 Overview
5.5 Hydraulic system overview
5.6 Hydraulic pump
5.7 Hydraulic valve blocks
5.7.1 Motion control valve
5.7.2 Brake release valve (BRV)
5.8 Electrical control system overview
5.9 Control logic
6 Troubleshooting guide
6.1 Trouble shooting information
6.2 Platform function fault finding
6.3 Engine fault finding
6.4 Gearbox fault finding