NIFTYLIFT Articulating Boom Lifts SP45 II 32798 Operating Service Parts Manual And Diagram 2018

Description

List of Files:
01_SCHEMATIC, ELECTRICAL D81749 (issue 004) 32798.pdf (6 Pages)
02_MACHINE WIRED LAYOUT D81750 (issue 001) 32798.pdf (2 Pages)
03_HR15 17 HYBRID DIESEL MK2 LIFTING POINTS D81790 (issue 001) 32798.pdf (2 Pages)
04_HYDRAULIC SCHEMATIC D81850 (issue 003) 32798.pdf (4 Pages)
Contents:
D81850_003
Schematic
D81850_Sht1
D81850_Sht2
D81850_Sht4
BOM
D81850_Sht3
05_SP45 (2012) OPERATING MANUAL (USA) M50418 (issue 003) 32798.pdf (47 Pages)
Contents:
1 Introduction and General Information
1.1 FOREWORD
1.2 SCOPE
1.3 INTRODUCING THE SP SELF-PROPELLED (SP) SERIES
1.4 GENERAL SPECIFICATION
1.5 IDENTIFICATION (USA PLATE)
2 Safety
2.1 MANDATORY PRECAUTIONS
2.2 ENVIRONMENTAL LIMITATIONS
2.3 NOISE AND VIBRATION
2.4 TEST REPORT
3 Preparation and Inspection
3.1 UNPACKING
3.2 PREPARATION FOR USE
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
3.4 PLACARD, DECALS & INSTALLATION
3.5 TORQUE REQUIREMENTS
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.2 GROUND CONTROL OPERATION
4.3 BASKET CONTROL OPERATION
4.4 DRIVING CONTROLS
4.5 BASKET WEIGH SYSTEM (IF FITTED)
4.6 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK
5 Emergency Controls
5.1 GENERAL
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR
5.3 IN THE EVENT OF MACHINE FAILURE
5.4 INCIDENT NOTIFICATION
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
6.2 MANUAL OF RESPONSIBILITIES (USA only)
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST
Appendix A
06_HR15 17 (SP45 50) H D MK2 PARTS MANUAL M50500 (issue 001) 32798.pdf (110 Pages)
Contents:
Front Cover
Parts Order Form
Contents
chassis assembly
1.1 Base assembly
1.2 Front axle assembly
1.3 Auto power inlet (Hybrid)
1.4 Generator assembly (Option)
1.5 Oil cooler assembly (Option)
1.6 Control box – Oil cooler
1.7 Inverter (Option)
1.8 Drive valve block
superstructure
2.1 Superstructure (1)
2.2 Superstructure (2)
2.3 Power tray assembly (Hybrid)
2.4 Power tray assembly (Diesel)
2.5 Diesel engine (Hybrid) – part 1
2.6 Diesel engine (Hybrid) – part 2
2.7 Diesel engine (Diesel)
2.8 Diesel engine (Hybrid) – D902
2.9 Slew assembly
2.10 Base control assembly
2.11 Engine box assembly (Hybrid)
2.12 Engine box assembly (Diesel)
2.13 Pump control valve
boom assemblies
3.1 Telescope assembly (Part 1)
3.2 Telescope assembly (Part 2)
3.3 Links assembly (HR15/SP45)
3.4 Links assembly (HR17/SP50)
3.5 Lift & luffing cylinders
3.6 Levelling cylinder
3.7 Energy chain
3.8 Levelling valve block
cage and flyboom
4.1 toughcage assembly
4.2 cage console assembly
4.3 SiOPS assembly
4.4 cage rotate assembly
4.5 flyboom assembly
4.6 flyboom cylinder
4.7 control panel assembly
labelling
5.1 Label locations
Figure 5.1
Labels 1 to 31
Labels 32 to 42
07_SP45 50 MK2 SERVICE MANUAL M50800 (issue 001) 32798.pdf (76 Pages)
Contents:
1 Introduction and General Information
1.1 Foreword
1.1.1 Defined Maintenance Terms
1.2 Warranty
1.3 Scope
1.4 General Maintenance Information
1.4.1 Pre-Maintenance Checks
1.4.2 Maintenance Information
1.4.3 Frequent Inspection
1.5 Maintenance Safety Information
1.5.1 Personal Injury Prevention
1.5.2 Machine Damage Prevention
1.5.3 Diesel System Safety
1.5.4 Hydraulic Safety
1.5.5 Electrical Safety
1.5.6 Environmental Awareness
2 Specifications
2.1 Engine Specifications
2.2 Gearbox Specifications
2.3 Function Times
2.4 Fluid Properties
2.4.1 Fluid Volumes
2.4.2 Engine Oil Specifications
2.4.3 Gearbox Oil Specifications
2.4.4 Hydraulic Oil Specifications
2.4.5 Engine Coolant Specifications
2.4.6 Hydraulic Pressure Settings
2.5 Tire Specifications
2.6 Torque Settings
2.7 Hydraulic Hose And Fitting Torque Specifications
3 Preventative Maintenance
3.1 Maintenance Schedules
3.1.1 Maintenance Procedures and Intervals
3.1.2 Engine Oil Level Check
3.1.3 Engine Oil Replace
3.1.4 Engine Oil Filter Replace
3.1.5 Engine Coolant Level Check
3.1.6 Coolant Replace
3.1.7 Coolant Hoses and Clamp Bands Check
3.1.8 Air Filter Element Maintenance
3.1.9 Fuel Pipes Check
3.1.10 In-line Fuel Filter Replace
3.1.11 Fuel Filter (Cartridge Type) Replace
3.1.12 Fuel Filter and Water Separator Clean/Replace
3.1.13 Bleeding Air From The Fuel System
3.1.14 Exhaust System Inspect
3.1.15 Fan Belt Check (Every 100 Hours)
3.2 Drive Hub Gearbox
3.2.1 Oil Replace
3.2.2 Bleeding Air From The Braking Circuit
3.3 Batteries
3.3.1 Condition Check (Daily)
3.3.2 Condition Check (Weekly) – Excludes AGM Batteries
3.4 Hydraulic Oil
3.4.1 Level Check (Weekly)
3.4.2 Return Filter Check (Monthly)
3.4.3 Pressure Filter Check (Weekly)
3.4.4 Hydraulic Oil And Filters Replace
3.5 Telescopic Boom
3.5.1 Wear Pad Check (Monthly)
3.5.2 Hose Trunking And Energy Chain Check (Weekly)
3.5.3 Lubricate Boom Pivot Bushes
3.5.4 Boom Pivot Pin Check (Daily)
3.6 Boom Rotation Gear
3.6.1 Rotation Gear Engagement Check (Monthly)
3.6.2 Rotation Ring Lubrication (Monthly)
3.6.3 Rotation Ring Bolts Check (Yearly)
4 Repair Procedures
4.1 General
4.1.1 Fuses
4.2 Platform/Basket
4.2.1 Footswitch – Contact Switch Replace
4.3 Booms
4.3.1 Energy Chain Link
4.4 Power tray
4.4.1 Exhaust
4.4.2 Fan Belt
4.5 Base Assembly
4.5.1 Steer Cylinder
5 System Overview
5.1 Introduction
5.1.1 Hybrid System
5.1.2 Diesel System
5.2 Hybrid Operation
5.3 Boom System
5.4 Drive System
5.4.1 Hybrid
5.5 Charging System And Batteries
5.5.1 Charging System – Hybrid
5.5.2 Charging System – Diesel
5.6 Hydraulic System Overview
5.7 Load Sensing Pump
5.8 Valve Block Assembly
5.9 Diff Lock
5.10 Brake Release
5.11 Steering
5.12 Boom Control Valve
5.13 Electrical Control System Overview
5.14 Control Logic
5.16 Controller
5.17 Niftylift Diagnostic Unit
6 Troubleshooting guide
6.1 Trouble Shooting Information
6.2 Platform Function Fault Finding
6.3 Engine Fault Finding
6.4 Gearbox Fault Finding
6.5 Fault Code Display
6.6 Motor Controller Fault Codes
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