NIFTYLIFT Articulating Boom Lifts SP50N 54978 Operating Service Parts Manual And Diagram 2023

Description

List of Files:
01_HR15 17NE M4 & E Mk3 Hydraulic Schematic D82093 (issue 009) 54978.pdf (3 Pages)
Contents:
d82093_009
Schematics
D82093_Sht1
BOMS
D82093_Sht3
D82093_Sht4
02_LIFTINGS POINTS, HR15 17N MK4 D82117 (issue 004) 54978.pdf (2 Pages)
03_STOWED DIMENSIONS, HR17N MK4 D82118 (issue 002) 54978.pdf (1 Pages)
Contents:
Sheets and Views
D82118_002-D82118_1
04_WORKING ENVELOPE, HR17N MK4 D82120 (issue 003) 54978.pdf (2 Pages)
Contents:
D82120_003_SHEET1.pdf (p.1)
D82120_003_SHEET2.pdf (p.2)
05_TURNING CIRCLE, HR15 17N MK4 D82124 (issue 002) 54978.pdf (1 Pages)
06_Electrical Schematic, HR1517 NE MK4 D82295 (issue 002) 54978.pdf (13 Pages)
Contents:
Sheets and Views
d82295_002-SH1
d82295_002-SH2
d82295_002-SH3
d82295_002-SH4
d82295_002-SH5
d82295_002-SH6
d82295_002-SH7
d82295_002-SH8
d82295_002-SH9
d82295_002-SH10
d82295_002-SH11
d82295_002-SH12
d82295_002-SH13
07_HR15N 17N Mk4 SERVICE MANUAL M50665 (issue 001) 54978.pdf (71 Pages)
Contents:
1 Introduction and general information
1.1 Foreword
1.1.1 Defined maintenance terms
1.2 Warranty
1.3 Scope
1.4 General maintenance information
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.4.3 Frequent inspection
1.4.4 Annual inspection
1.5 Maintenance safety information
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Electrical safety
1.5.4 Hydraulic safety
1.5.5 Environmental awareness
2 Specifications
2.1 Gearbox specification
2.2 Function times
2.3 Fluid properties
2.3.1 Fluid volumes
2.3.2 Gearbox oil specifications
2.3.3 Hydraulic oil specifications
2.3.4 Hydraulic pressure settings
2.4 Tyre specifications
2.5 Torque settings
2.6 Hydraulic hose and fitting torque specifications
3 Preventative maintenance
3.1 Maintenance schedules
3.2 Consumables
3.2.1 Data, safety and specification
3.3 Drive hub gearbox
3.3.1 Gearbox disengagement
3.3.2 Gearbox oil replace
3.4 Batteries
3.4.1 Condition check (daily)
3.4.2 Storage
3.5 Inverter / generator and power to cage options
3.5.1 Condition check (daily)
3.6 Hydraulic oil
3.6.1 Level check (weekly)
3.6.2 Return filter check (monthly)
3.6.3 Pressure filter check (weekly)
3.6.4 Hydraulic oil and filters replace
3.7 Telescopic boom
3.7.1 Wear pad check (monthly)
3.7.2 Hose trunking and energy chain check (weekly)
3.7.3 Lubricate boom pivot bushes (annually)
3.7.4 Boom pivot pin check (daily)
3.8 Boom rotation gear
3.8.1 Slew gear engagement check (monthly)
3.8.2 Lubricate Slew ring (monthly)
3.8.3 Slew ring bolts check (annually)
3.9 Front axle
3.9.1 Lubricate steer pin (daily)
3.9.2 Steer hub (annually)
3.10 Chassis
3.10.1 Earth strap check (daily)
4 Repair Procedures
4.1 General
4.1.1 Fuses
4.2 Platform/Cage
4.2.1 Footswitch – Contact Switch replace
4.3 Booms
4.3.1 Energy Chain Link
4.4 Base Assembly
4.4.1 Steer Cylinder
4.4.2 Steering calibration
4.5 Superstructure
4.5.1 Tilt sensor
4.5.2 Sensor calibration
5 System Overview
5.1 Introduction
5.1.1 DC electric system
5.2 Charging system and batteries
5.2.1 Absorbent Glass Mat (AGM) batteries
5.2.2 Lithium (Li-ion) batteries
5.2.3 Battery charging – extension leads
5.3 Boom System
5.3.1 Boom switch
5.3.2 Telescopic boom switch
5.3.3 Pump control valve
5.4 Drive System
5.4.1 Drive speeds
5.5 Hydraulic System Overview
5.6 Hydraulic gear pump
5.7 Boom control valve
5.8 Steering
5.9 Electrical Control System Overview
5.10 Control Logic
5.11 Controller
5.11.1 Motor Control
5.12 Niftylift diagnostics
6 Troubleshooting guide
6.1 Troubleshooting information
6.2 Platform function fault finding
6.3 Gearbox fault finding
6.4 Error codes
6.4.1 Error cause (1st byte)
6.4.2 Error source (2nd byte)
6.4.3 Safety controller
6.4.4 Application specific error code (3rd byte)
6.4.5 Error class (4th byte)
6.4.6 Inverter error codes
6.5 Motor controller fault codes
6.5.1 Drive system error codes
6.5.2 Boom system error codes
08_HR15N 17N SP45N 50N MK4 PARTS MANUAL M50740 (issue 008) 54978.pdf (88 Pages)
Contents:
Front cover
Parts Order Form
chassis assembly
1.1 Base assembly
1.2 Axle assembly (Front)
1.3 Wheel hub assembly
1.4 Drive control assembly
1.5 Charger/Auxiliary power assembly
1.6 Covers and guards
1.7 Battery pod assembly – Lithium
superstructure
2.1 Superstructure
2.2 Slew assembly
2.3 Base control assembly
2.4 Recovery switch assembly
2.5 Track unit (Niftylink)
boom assemblies
3.1 Telescope assembly (Part 1)
3.2 Telescope assembly (Part 2)
3.3 Links assembly (HR15N/SP45N)
3.4 Links assembly (HR17N/SP50N)
3.5 Lift & luffing cylinders
3.6 Levelling cylinder
3.7 Energy chain
3.8 Levelling valve block
cage and flyboom
4.1 toughcage assembly
4.2 cage console assembly
4.3 SiOPS assembly
4.4 cage rotate assembly
4.5 flyboom assembly
4.6 flyboom cylinder
4.7 control panel assembly
labelling
5.1 Label locations
09_HR15N 17N MK4 OPERATING MANUAL UK M50741 (issue 002) 54978.pdf (79 Pages)
Contents:
1 Introduction and General Information
1.1 FOREWORD
1.2 SCOPE
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES
1.4 GENERAL SPECIFICATION
1.5 IDENTIFICATION (UK PLATE)
1.6 EC DECLARATION OF CONFORMITY (Typical)
2 Safety
2.1 MANDATORY PRECAUTIONS
2.2 ENVIRONMENTAL LIMITATIONS
2.3 NOISE AND VIBRATION
2.4 TEST REPORT
2.5 ELECTRICAL SAFETY
3 Preparation and Inspection
3.1 UNPACKING
3.2 PREPARATION FOR USE
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
3.3.1 DAILY SAFETY CHECKS
3.3.2 WEEKLY SAFETY CHECKS
3.3.3 MONTHLY SAFETY CHECKS
3.3.4 ANNUAL SAFETY CHECKS
Toughcage
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)
3.5 TORQUE REQUIREMENTS
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.1.1 GROUND CONTROLS
4.1.2 PLATFORM
4.1.3 FUSES
4.2 GROUND CONTROL OPERATION
4.2.1 GROUND CONTROL FUNCTIONS
4.2.2 OPERATION
4.3 PLATFORM CONTROL OPERATION
4.3.1 PLATFORM CONTROL FUNCTIONS
4.3.2 DISPLAY SCREEN
4.3.3 INFORMATION ICONS
4.3.4 MENU SCREENS
4.3.5 OPERATION
4.3.6 SiOPSTM – LOAD SENSING CONSOLE
4.4 DRIVING CONTROLS
4.5 CAGE WEIGH SYSTEM
4.5.1 LOAD CELL VERSION
4.5.2 CALIBRATION, INSPECTION AND MAINTENANCE
4.6 BATTERIES AND CHARGING
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK
4.7.1 TRANSPORTING
4.7.2 TOWING
4.7.3 CRANEAGE
4.7.4 STORAGE
4.7.5 SETTING TO WORK
5 Emergency Controls
5.1 GENERAL
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR
5.3 IN THE EVENT OF MACHINE FAILURE
5.4 INCIDENT NOTIFICATION
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
6.2 MANUAL OF RESPONSIBILITIES (USA only)
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST
Appendix A
Appendix B