NIFTYLIFT Articulating Boom Lifts SP64 55008 Operating Service Parts Manual And Diagram 2023

Description

List of Files:
01_LIFTING POINTS, HR21 MK2 D81980 (issue 002) 55008.pdf (2 Pages)
Contents:
Sheets and Views
D81980_002-English
D81980_002-French
02_WORKING ENVELOPE, HR21 MK2 D81981 (issue 002) 55008.pdf (2 Pages)
Contents:
Sheets and Views
D81981_002-MEETERS
D81981_002-FEET
03_STOWED DIMENSIONS, HR21 MK2 D81982 (issue 002) 55008.pdf (2 Pages)
Contents:
Sheets and Views
D81982_002-Steel Cage
D81982_002-Tough Cage
04_TRANSPORT & TIE DOWN, HR21 MK D81983 (issue 001) 55008.pdf (1 Pages)
05_TURNING CIRCLE, HR21 MK2 D81984 (issue 002) 55008.pdf (1 Pages)
Contents:
Sheets and Views
D81984-Layout
06_HR21 MK2 E HYDRAULIC SCHEMATIC D82061 (issue 007) 55008.pdf (4 Pages)
Contents:
D82061_007
Schematics
D82061_Sht1
D82061_Sht2
BOMS
D82061_Sht3
D82061_Sht4
07_Electrical Schematic, HR21E MK2 D82205 (issue 003) 55008.pdf (14 Pages)
Contents:
Sheets and Views
d82205_003-SH1
d82205_003-SH2
d82205_003-SH3
d82205_003-SH4
d82205_003-SH5
d82205_003-SH6
d82205_003-SH7
d82205_003-SH8
d82205_003-SH9
d82205_003-SH10
d82205_003-SH11
d82205_003-SH12
d82205_003-SH13
d82205_003-SH14
08_CHAIN INSPECTION MANUAL UK USA M50280 (issue 002) 55008.pdf (13 Pages)
Contents:
Blank Page
09_HR21E (SP64) MK2 SERVICE MANUAL USA M50661 (issue 001) 55008.pdf (68 Pages)
Contents:
1 Introduction and general information
1.1 Foreword
1.1.1 Defined maintenance terms
1.2 Warranty
1.3 Scope
1.4 General maintenance information
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.4.3 Frequent inspection
1.4.4 Annual inspection
1.5 Maintenance safety information
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Hydraulic safety
1.5.4 Environmental awareness
1.5.5 Electrical safety
2 Specifications
2.1 Gearbox specifications
2.2 Function times
2.3 Fluid properties
2.3.1 Fluid volumes
2.3.2 Gearbox oil specifications
2.3.3 Hydraulic oil specifications
2.3.4 Hydraulic pressure settings
2.4 Tire specifications
2.5 Torque settings
2.6 Hydraulic hose and fitting torque specifications
3 Preventative maintenance
3.1 Maintenance schedule
3.2 Consumables
3.2.1 Data, safety and specification
3.3 Drive hub gearbox
3.3.1 Oil replace
3.4 Batteries
3.4.1 Condition check (daily)
3.4.2 Storage
3.5 Hydraulic oil
3.5.1 Level check (weekly)
3.5.2 Return filter check (monthly)
3.5.3 Pressure filter check (weekly)
3.5.4 Hydraulic oil and filters replace
3.6 Telescopic boom
3.6.1 Wear pad check (monthly)
3.6.2 Hose trunking and energy chain check (weekly)
3.6.3 Lubricate boom pivot bushes (annually)
3.6.4 Boom pivot pin check (daily)
3.6.5 Boom chain inspection
3.6.6 Load cell bolt torque (monthly)
3.7 Boom rotation gear
3.7.1 Rotation gear engagement check (monthly)
3.7.2 Rotation ring lubrication (monthly)
3.7.3 Rotation ring bolts check (annually)
3.8 Chassis
3.8.1 Earth strap check (daily)
3.9 Front axle
3.9.1 Steer pin lubrication (daily)
3.9.2 Steer hub (yearly)
3.10 Wheels and tires
3.10.1 Wheel bolt torque (monthly)
4 Repair procedures
4.1 General
4.1.1 Fuses
4.2 Platform/basket
4.2.1 Footswitch – contact switch replace
4.3 Booms
4.3.1 Energy chain link
4.4 Base assembly
4.4.1 Steer cylinder
4.4.2 Steering calibration
4.5 Superstructure
4.5.1 Tilt sensor
4.5.2 Sensor calibration
5 System overview
5.1 Introduction
5.1.1 DC electric system
5.2 Charging system and batteries
5.2.1 Absorbent Glass Mat (AGM) batteries
5.2.2 Lithium (Li-ion) batteries
5.2.3 Battery charging – extension cords
5.3 Boom system
5.3.1 Boom switch
5.3.2 Telescopic boom switch
5.3.3 Pump control valve
5.4 Drive system
5.4.1 Drive speeds
5.4.2 Hydraulic system overview
5.5 Hydraulic gear pump
5.6 Boom control valve
5.7 Steering
5.8 Suspension
5.9 Electrical control system overview
5.10 Control logic
5.11 Motor controller
5.12 Niftylift diagnostics
6 Troubleshooting guide
6.1 Troubleshooting information
6.2 Platform function fault finding
6.3 Gearbox fault finding
6.4 Error codes
6.4.1 Error cause (1st byte)
6.4.2 Error source (2nd byte)
6.4.3 Safety controller
6.4.4 Application specific error code (3rd byte)
6.4.5 Error class (4th byte)
6.5 Motor controller fault codes
6.5.1 Drive system flash codes
6.5.2 Hydraulic system flash codes
10_HR21 (SP64) MK2 2×4 PARTS MANUAL M50720 (issue 005) 55008.pdf (93 Pages)
Contents:
Front cover
Parts Order Form
chassis assembly
1.1 base assembly
1.2 axle assembly (front)
1.3 axle assembly (rear)
1.4 drive control assembly
1.5 valve tray assembly
1.6 suspension valve block
1.7 battery pod assembly – lithium
superstructure
2.1 Superstructure (1)
2.2 Superstructure (2)
2.3 Power tray assembly
2.4 Base control assembly
2.5 Track unit (Niftylink)
boom assemblies
3.1 links assembly
3.2 telescope assembly (part 1)
3.3 telescope assembly (part 2)
3.4 lift & luffing cylinders
3.5 levelling cylinders
3.6 levelling valve assembly
3.7 energy chain
cage and flyboom
4.1 toughcage assembly
4.2 cage console assembly
4.3 SiOPS assembly
4.4 cage rotate assembly
4.5 flyboom assembly
4.6 flyboom cylinder
4.7 control panel assembly
labelling
5.1 Label locations
Figure 5.1
Labels 1 to 30
Labels 31 to 41
11_SP64E MK2 OPERATING MANUAL (USA) M50919 (issue 001) 55008.pdf (85 Pages)
Contents:
1 Introduction and General Information
1.1 FOREWORD
1.2 SCOPE
1.3 INTRODUCING THE HEIGHT RIDER SELF-PROPELLED (SP) SERIES
1.4 GENERAL SPECIFICATION
1.5 IDENTIFICATION (USA PLATE)
2 Safety
2.1 MANDATORY PRECAUTIONS
2.2 ENVIRONMENTAL LIMITATIONS
2.3 NOISE AND VIBRATION
2.4 TEST REPORT
2.5 ELECTRICAL SAFETY
3 Preparation and Inspection
3.1 UNPACKING
3.2 PREPARATION FOR USE
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
3.3.1 DAILY SAFETY CHECKS
3.3.2 WEEKLY SAFETY CHECKS
3.3.3 MONTHLY SAFETY CHECKS
3.3.4 ANNUAL SAFETY CHECKS
Toughcage
3.4 PLACARD, DECALS & INSTALLATION
3.5 TORQUE REQUIREMENTS
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.1.1 GROUND CONTROLS
4.1.2 BASKET
4.1.3 FUSES
4.2 GROUND CONTROL OPERATION
4.2.1 GROUND CONTROL FUNCTIONS
4.2.2 OPERATION
4.3 BASKET CONTROL OPERATION
4.3.1 BASKET CONTROL FUNCTIONS
4.3.2 DISPLAY SCREEN
4.3.3 INFORMATION ICONS
4.3.4 MENU SCREENS
4.3.5 OPERATION
4.3.6 SiOPSTM – LOAD SENSING CONSOLE
4.4 DRIVING CONTROLS
4.5 BASKET WEIGH SYSTEM
4.5.1 LOAD CELL VERSION
4.5.2 CALIBRATION, INSPECTION AND MAINTENANCE
4.6 BATTERIES AND CHARGING
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK
4.7.1 TRANSPORTING
4.7.2 TOWING
4.7.3 CRANEAGE
4.7.4 STORAGE
4.7.5 SETTING TO WORK
5 Emergency Controls
5.1 GENERAL
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR
5.3 IN THE EVENT OF MACHINE FAILURE
5.4 INCIDENT NOTIFICATION
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
6.2 MANUAL OF RESPONSIBILITIES (USA only)
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST
Appendix A
Appendix B
12_MANUAL CHANGE NOTICE, HR21 2X4 MK2 PARTS M51048 (issue 001) 55008.pdf (2 Pages)