NIFTYLIFT Towable Boom Lifts TM42T 55978 Operating Service Parts Manual And Diagram 2023

Description

List of Files:
01_HYD SCHEMATIC, 150T, NON-AUS, ALL POWERS D81240 (issue 012) 55978.pdf (4 Pages)
02_LIFTING POINTS, 150T D81273 (issue 003) 55978.pdf (2 Pages)
03_SCHEMATIC TM42E D81574 (issue 022) 55978.pdf (5 Pages)
04_150T SERIAL VIN NUMBER PLACEMENT D82314 (issue 002) 55978.pdf (1 Pages)
05_150T TM42T PARTS MANUAL M50140 (issue 018) 55978.pdf (104 Pages)
Contents:
Chassis Assembly
1.1 Base assembly
1.2 Traction drive assembly
1.3 Traction drive unit
1.4 Stabiliser assembly
1.5 Tow coupling assembly
1.6 Jockey wheel assembly
1.7 Control valve (4 spool)
1.8 Valve block (Traction drive)
1.9 Wheel hub assembly
1.10 Voltage change over unit
superstructure
2.1 Power tray assembly (Petrol/Diesel/Bi-energy)
2.2 Power tray assembly (AC)
2.3 PCB control box
2.4 AC transformer box
2.5 Slew assembly
2.6 Boom rest assembly
2.7 Control valve (4 spool)
2.8 Button box assembly
2.9 DC power pack
2.10 Anderson connector
boom assemblies
3.1 Boom 1 assembly
3.2 Telescopic boom assembly
3.3 Lift cylinders
3.4 Levelling cylinders
3.5 Telescope cylinder
3.6 Levelling valve
cage assembly
4.1 Cage assembly
4.2 Cage assembly (Fibreglass)
4.3 Cage weigh assembly
4.4 Control box assembly
4.5 Control valve (5 spool)
labelling
5.1 Label locations 150T
5.2 Label locations TM42T (USA)
Figure 5.1
Labels 1 to 35
Labels 36 to 54
06_TM42T SERVICE MANUAL M50582 (issue 002) 55978.pdf (60 Pages)
Contents:
1 Introduction and general information
1.1 Foreword
1.1.1 Defined maintenance terms
1.2 Warranty
1.3 Scope
1.4 General maintenance information
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.4.3 Frequent inspection
1.4.4 Annual inspection
1.5 Maintenance safety information
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Diesel system safety
1.5.4 Electrical safety
1.5.5 Hydraulic safety
1.5.6 Environmental awareness
2 Specifications
2.1 Engine specifications
2.2 Function times
2.3 Fluid properties
2.3.1 Fluid volumes
2.3.2 Engine oil specifications
2.3.3 Hydraulic oil specifications
2.3.4 Hydraulic pressure settings
2.4 Tire specifications
2.5 Torque settings
2.6 Hydraulic hose and fitting torque specifications
3 Preventative maintenance
3.1 Maintenance schedules
3.1.1 Engine maintenance
3.1.2 Machine maintenance
3.1.3 Engine oil level check
3.1.4 Engine oil replace
3.1.5 Engine oil filter replace
3.1.6 Air filter element maintenance
3.1.7 Fuel filter and fuel tank maintenance
3.1.8 Fuel pipes check
3.1.9 Exhaust system inspect
3.2 Wheels and tires
3.2.1 Tire condition check
3.2.2 Tire pressure check
3.2.3 Wheel nut torque (Monthly)
3.3 Axle suspension
3.3.1 Axle inspection
3.4 Tow coupler
3.5 Braking system
3.5.1 Brake adjustment
3.6 Fenders
3.7 Stabilizers
3.8 Stabilizer foot plate check and lubricate (monthly)
3.9 Hub bearings
3.9.1 Hub bearing inspection and lubrication
3.10 Lighting
3.10.1 Bulb replacement
3.11 Batteries
3.11.1 Condition check (daily)
3.11.2 Condition check (weekly) – excludes AGM batteries
3.11.3 Storage
3.12 Hydraulic oil
3.12.1 Level check (weekly)
3.12.2 Pressure filter check (weekly)
3.12.3 Hydraulic oil and filters replace
3.13 Telescopic boom
3.13.1 Wear pad check & lubricate (monthly)
3.13.2 Wear screws check (monthly)
3.13.3 Hose trunking and energy chain check (weekly)
3.13.4 Boom pivot pin check (daily)
3.13.5 Boom pivot bushes lubricate (yearly)
3.14 Boom rotation gear
3.14.1 Rotation gear engagement check (monthly)
3.14.2 Rotation ring lubrication (monthly)
3.14.3 Rotation ring bolts check (yearly)
4 Repair procedures
4.1 General
4.1.1 Fuses
4.2 Platform/Basket
4.2.1 Footswitch – contact switch replace
4.3 Booms
4.3.1 Energy chain link
4.4 Base assembly
4.4.1 Stabilizer microswitch
4.5 Axle
4.5.1 Hub bearing replacement
4.5.2 Brake shoe replacement
5 System overview
5.1 Introduction
5.1.1 Diesel / gasoline system
5.1.2 DC electric system
5.1.3 Charging and batteries
5.1.4 Battery charging – extension cords
5.1.5 AC power system
5.2 Bi-Energy system
5.2.1 Duty selector
5.3 Boom system
5.3.1 Boom switch
5.4 Hydraulic system overview
5.5 Hydraulic pump
5.6 Electrical control system overview
5.7 Control logic
6 Troubleshooting guide
6.1 Trouble shooting information
6.2 Platform function fault finding
6.3 Engine fault finding
6.3.1 Diesel engine
6.3.2 Gasoline engine
6.4 Braking system
07_TM42T OPERATING MANUAL (USA) M50902 (issue 002) 55978.pdf (40 Pages)
Contents:
1 Introduction and General Information
1.1 FOREWORD
1.2 SCOPE
1.3 INTRODUCING THE TM42T TRAILER MOUNT (TM) SERIES
1.4 GENERAL SPECIFICATION
1.5 IDENTIFICATION (USA PLATE)
2 Safety
2.1 MANDATORY PRECAUTIONS
2.2 ENVIRONMENTAL LIMITATIONS
2.3 NOISE AND VIBRATION
2.4 TEST REPORT
3 Preparation and Inspection
3.1 UNPACKING
3.2 PREPARATION FOR USE
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
3.3.1 DAILY SAFETY CHECKS
3.3.2 WEEKLY SAFETY CHECKS
3.3.3 MONTHLY SAFETY CHECKS
3.3.4 ANNUAL SAFETY CHECKS
3.4 PLACARD, DECALS & INSTALLATION
3.5 TORQUE REQUIREMENTS
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.2 SETTING UP PROCEDURES
4.3 GROUND CONTROL OPERATION
4.3.1 GROUND CONTROL INSTRUCTIONS
4.4 BASKET CONTROL OPERATION
4.4.1 BASKET CONTROL INSTRUCTIONS
4.5 BASKET WEIGH SYSTEM (IF FITTED)
4.5.1 LOAD CELL VERSION
4.5.2 CALIBRATION, INSPECTION AND MAINTENANCE
4.6 BATTERIES AND CHARGING
(Note: To recharge batteries fully from flat takes approx. 12 Hours, this consists of 8 hours bulk charging plus 4 hours equalisation).
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK
4.7.1 TRANSPORTING
4.7.2 TOWING
4.7.3 CRANEAGE
4.7.4 STORAGE
4.7.5 SETTING TO WORK
4.8 TRACTION DRIVE POSITIONING SYSTEM (IF FITTED)
4.8.1 DESCRIPTION
4.8.2 ENGAGING DRIVE
4.8.3 DISENGAGING DRIVE
4.8.4 SAFETY WARNINGS
5 Emergency Controls
5.1 GENERAL
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR
5.3 IN THE EVENT OF MACHINE FAILURE
5.4 INCIDENT NOTIFICATION
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
6.2 MANUAL OF RESPONSIBILITIES
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST