Perkins Engine 2506F-E15TA to 2806J-E18TTA Disassembly and Assembly Manual M0070446-04

Description

Contents:
Fuel Priming Pump – Remove and Install
Fuel Filter Base – Remove
Fuel Filter Base – Disassemble
Fuel Filter Base – Assemble
Fuel Filter Base – Install
Fuel Transfer Pump – Remove
Fuel Transfer Pump – Install
Fuel Pressure Regulator – Remove and Install
Fuel Manifold (ARD) – Remove and Install
Exhaust Cooler (NRS) – Remove and Install (For Series Turbocharger Applications)
Exhaust Cooler (NRS) – Remove and Install
Electronic Unit Injector – Remove
Electronic Unit Injector – Install
Electronic Unit Injector Sleeve – Remove
Electronic Unit Injector Sleeve – Install
Air Cleaner – Remove and Install
Turbocharger – Remove and Install (High Pressure Turbocharger – For Series Turbocharger Applications)
Turbocharger – Remove and Install (Low-Pressure Turbocharger – For Series Turbocharger Applications)
Turbocharger – Remove
Turbocharger – Install
Solenoid Valve (Exhaust Balance) – Remove and Install
Air Control Valve – Remove and Install
Exhaust Gas Valve (NRS) – Remove and Install
Exhaust Gas Valve (NRS) – Disassemble
Exhaust Gas Valve (NRS) – Assemble
Nozzle Heater Harness – Remove and Install (Clean Emissions Module)
ARD Spark Plug – Remove and Install
Ignition Coil – Remove and Install
Diesel Exhaust Fluid Module – Disassemble
Diesel Exhaust Fluid Module – Assemble
Diesel Exhaust Fluid Lines – Remove and Install
Diesel Exhaust Fluid Pump – Remove and Install
DEF Injector and Mounting – Remove and Install
Electronic Control (Diesel Exhaust Fluid) – Remove and Install
Manifold (DEF Heater) – Remove and Install
Solenoid Valve (DEF Heater Coolant) – Remove and Install
Combustion Head – Remove and Install
Relay (ARD Nozzle Heater) – Remove and Install (Clean Emissions Module)
Flexible Exhaust Pipe – Remove and Install
Exhaust Manifold – Remove and Install
Exhaust Elbow – Remove and Install
Catalyst (SCR) – Remove and Install
Diesel Particulate Filter – Remove and Install
Catalyst – Remove and Install (Diesel Oxidation Catalyst (DOC) – Clean Emissions Module)
Inlet Module (Catalyst) – Remove and Install (Diesel Oxidation Catalyst (DOC))
Air Inlet Elbow – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Inlet and Exhaust Valve Guides – Remove and Install
Engine Oil Filter Base – Remove (Remote Oil Filter Adapter)
Engine Oil Filter Base – Remove (Remote Engine Oil Filter Base)
Engine Oil Filter Base – Remove (2806F-E18TA and 2806J-E18TA Engine Oil Filter Base)
Engine Oil Filter Base – Remove (2506F-E15TA and 2506J-E15TA Engine Oil Filter Base)
Engine Oil Filter Base – Disassemble (Remote Oil Filter Adapter)
Engine Oil Filter Base – Disassemble (Remote Engine Oil Filter Base)
Engine Oil Filter Base – Disassemble (2806F-E18TA and 2806J-E18TA Engine Oil Filter Base)
Engine Oil Filter Base – Disassemble (2506F-E15TA and 2506J-E15TA Engine Oil Filter Base)
Engine Oil Filter Base – Assemble (Remote Oil Filter Adapter)
Engine Oil Filter Base – Assemble (Remote Engine Oil Filter Base)
Engine Oil Filter Base – Assemble (2806F-E18TA and 2806J-E18TA Engine Oil Filter Base)
Engine Oil Filter Base – Assemble (2506F-E15TA and 2506J-E15TA Engine Oil Filter Base)
Engine Oil Filter Base – Install (Remote Oil Filter Adapter)
Engine Oil Filter Base – Install (Remote Engine Oil Filter Base)
Engine Oil Filter Base – Install (2806F-E18TA and 2806J-E18TA Engine Oil Filter Base)
Engine Oil Filter Base – Install (2506F-E15TA and 2506J-E15TA Engine Oil Filter Base)
Engine Oil Cooler – Remove (2806F-E18TA and 2806J-E18TA Engine Oil Cooler)
Engine Oil Cooler – Remove (2506F-E15TA and 2506J-E15TA Engine Oil Cooler)
Engine Oil Cooler – Install (2806F-E18TA and 2806JE18TA Engine Oil Cooler)
Engine Oil Cooler – Install (2506F-E15TA and 2506JE15TA Engine Oil Cooler)
Engine Oil Pump – Remove
Engine Oil Pump – Disassemble
Engine Oil Pump – Assemble
Engine Oil Pump – Install
Variable Valve Actuator Oil Pressure Sensor – Remove and Install (For Series Turbocharger Applications)
Variable Valve Actuator Oil Pressure Solenoid – Remove and Install (For Series Turbocharger Applications)
Water Pump – Remove
Water Pump – Disassemble
Water Pump – Assemble
Water Pump – Install
Water Temperature Regulator Housing – Remove and Install
Precooler – Remove and Install (For Series Turbocharger Applications)
Engine Support (Front) – Remove and Install
Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Flywheel Housing – Remove and Install
Vibration Damper and Pulley – Remove and Install
Crankshaft Front Seal – Remove
Crankshaft Front Seal – Install
Front Cover – Remove
Front Cover – Install
Gear Group (Front) – Remove
Gear Group (Front) – Install
Housing (Front) – Remove
Housing (Front) – Install
Crankcase Breather – Remove and Install (Open Crankcase Breather)
Valve Mechanism Cover – Remove and Install
Valve Mechanism Cover Base – Remove and Install
Valve Actuator (Variable) – Remove
Valve Actuator (Variable) – Install
Rocker Arm and Shaft – Remove
Rocker Arm – Disassemble
Rocker Arm – Assemble
Rocker Arm and Shaft – Install
Cylinder Head – Remove
Cylinder Head – Install
Camshaft – Remove
Camshaft – Install
Camshaft Gear – Remove and Install
Camshaft Bearings – Remove
Camshaft Bearings – Install
Engine Oil Pan – Remove and Install
Cylinder Liner – Remove
Cylinder Liner – Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove (Connecting Rods in Position)
Connecting Rod Bearings – Install (Connecting Rods in Position)
Crankshaft Main Bearings – Remove
Crankshaft Main Bearings – Install
Crankshaft – Remove
Crankshaft – Install
Bearing Clearance – Check
Refrigerant Compressor – Remove and Install
Nitrogen Oxide Sensor – Remove and Install
Atmospheric Pressure Sensor – Remove and Install
Camshaft Position Sensor – Remove and Install
Crankshaft Position Sensor – Remove and Install. 255
Coolant Temperature Sensor – Remove and Install
Engine Oil Pressure Sensor – Remove and Install
Crankcase Pressure Sensor – Remove and Install260
Fuel Pressure Sensor – Remove and Install
Fuel Temperature Sensor – Remove and Install
Pressure Sensor (ARD Combustion Air) – Remove and Install
Temperature Sensor (Catalyst Inlet) – Remove and Install
Temperature Sensor (DPF Inlet, Flame Detect) – Remove and Install
Pressure Sensor (DPF) – Remove and Install (Inlet Pressure Sensor (DPF))
Pressure Sensor (DPF) – Remove and Install (Differential Pressure Sensor)
Temperature Sensor (Cooled Exhaust Gas) – Remove and Install
Pressure Sensor (Cooled Exhaust Gas) – Remove and Install (Differential Pressure)
Pressure Sensor (Cooled Exhaust Gas) – Remove and Install (Outlet Pressure)
Boost Pressure Sensor – Remove and Install
Inlet Air Temperature Sensor – Remove and Install
Inlet Manifold Pressure Sensor – Remove and Install
Temperature Sensor – Remove and Install (Selective Catalytic Reduction (SCR) Inlet Temperature Sensor)
Venturi Tube – Remove and Install
Jacket Water Heater – Remove and Install
Alternator Belt – Remove and Install
Idler Pulley – Remove and Install (Grooved Idler Pulley)
Idler Pulley – Remove and Install (Flat Idler Pulley)
Belt Tensioner – Remove and Install
Belt Tightener – Remove
Belt Tightener – Remove
Belt Tightener – Disassemble
Belt Tightener – Disassemble
Belt Tightener – Assemble
Belt Tightener – Assemble
Belt Tightener – Install
Belt Tightener – Install
Fan Drive – Remove
Fan Drive – Disassemble
Fan Drive – Assemble
Fan Drive – Install
Pump Drive – Remove (Transfer Pump)
Pump Drive – Disassemble (Transfer pump)
Pump Drive – Assemble (Transfer pump)
Pump Drive – Install (Transfer Pump)
Electronic Control Module – Remove and Install
Electronic Control (Aftertreatment) – Remove and Install (2806F-E18TA and 2806J-E18TA Electronic Control (Aftertreatment) (Engine Mounted)
Electronic Control (Aftertreatment) – Remove and Install (2506F-E15TA and 2506J-E15TA Electronic Control (Aftertreatment) (Off Engine Mounted)… 311
Voltage Load Protection Module – Remove and Install
Alternator – Remove and Install
Alternator – Remove
Alternator – Install
Electric Starting Motor – Remove and Install
Air Compressor – Remove and Install (Twin Cylinder Compressor)
Air Compressor – Remove and Install (Single Cylinder)