Skyjack Articulating Booms SJ63AJ+ SJ63AJ Service Manual 229043AFA 2022

Description

Contents:
Section 1 – Scheduled Maintenance
1.1 Read and Heed
1.2 Maintenance and Service
1.3 Scheduled Maintenance
1.4 Owner’s Annual Inspection Record
1.5 Pre-Delivery/Maintenance Inspection Checklist
1.6 Scheduled Maintenance Inspections
1.7 Function Tests
Section 2 – Maintenance Tables and Diagrams
2.1 Standard Hose Numbering System
2.2 Torque Specifications for Fasteners (US Imperial)
2.3 Torque Specifications for Fasteners (Metric)
2.4 Torque Specifications for Hydraulic Couplings & Hoses
2.5 Axle Torque Specifications
2.6 Axles Maintenance Intervals
2.7 MEWP Torque Specifications
2.8 Maximum Platform Capacity
2.9 Tire Specifications
2.10 Floor Loading Pressure
2.11 Hydraulic Specifications & Gear Oil
2.12 Hydraulic & Gear Oils
2.13 Specifications & Features – Dimensions & Speeds
2.14 Engine Specifications
2.15 Dimension and Reach Diagrams – SJ63AJ
2.16 Axle Oscillation Diagrams
Section 3 – System Component Identification and Schematics
3.1 Electrical Symbol Chart
3.2 Hydraulic Symbol Chart
3.3 Wire Number and Colour Chart
3.4 Hydraulic Parts List
3.5 Electrical Component Parts List
3.6 Rotary Manifold Port Identification
3.7 Brake Manifold Port Identification
3.8 Drive and System Pump and Port Identifications
3.9 Drive Motor and Port Identifications
3.10 Jib Valve and Port Identifications
3.11 Main Manifold Port Identification – ANSI/CSA
3.12 Main Manifold Electrical Component Identification – ANSI/CSA
3.13 Main Manifold Hydraulic Component Identification – ANSI/CSA
3.14 Main Manifold Port Identification – CE & AS
3.15 Main Manifold Electrical Component Identification – CE & AS
3.16 Main Manifold Hydraulic Component Identification – CE & AS
3.17 Major Components
3.18 Main Electrical Harness and Fuel Level Switch Harness
3.19 ECU Engine Wiring Diagram – Deutz
3.20 Glow Plug Harnesses – Deutz D2011
3.21 Glow Plug Harnesses – Deutz TD2.9L
3.22 Engine Interface Harness – Deutz TD2.9L
3.23 Engine Interface Harness – Deutz TCD2.2
3.24 Engine Interface Harness – Deutz D2011
3.25 Engine Interface Harness – Kubota WG2503
3.26 Lowering Throttle Valve Harness
3.27 Platform Harnesses
3.28 Platform Control Cables – CE & AS
3.29 Limit Switch Connections – ANSI/CSA
3.30 Limit Switch Connections – CE & AS
3.31 Load Sensing Connections – CE & AS
3.32 All Motion Alarm Connections – CE & AS
3.33 SGE Wiring Diagram
3.34 SGE Connections – ANSI/CSA
3.35 Moba Load Cell Connections – ANSI/CSA
3.36 Footswitch Connections – ANSI/CSA
3.37 CANbus Cable Connections – ANSI/CSA
3.38 Power Cable Connections – ANSI/CSA
3.39 Hydraulic Generator and Oil Cooler Wiring – Base Control Box
3.40 Generator Wiring – Upper Control Box
3.41 Welder Wiring – ANSI/CSA
3.42 Load Circuit Wiring
3.43 Positive Air Shutoff Harness
3.44 Hydraulic Schematic – ANSI/CSA
3.45 Hydraulic Schematic – CE & AS
3.46 Platform Control Box Wiring – ANSI/CSA
3.47 Platform Conrol Box Wiring – CE – Deutz TCD2.2
3.48 Platform Control Box Wiring – CE – Deutz TD2.9L & D2011
3.49 Platform Control Box Wiring – CE – Kubota WG2503
3.50 Platform Control Box Wiring – AS
3.51 Base Control Box Wiring – ANSI/CSA
3.52 Base Control Box Wiring – ANSI/CSA with Positive Air Shut-Off Option
3.53 Base Control Box Wiring – CE – Deutz TCD2.2
3.54 Base Control Box Wiring – CE – Deutz TD2.9L
3.55 Base Control Box Wiring – CE – Deutz D2011
3.56 Base Control Box Wiring – AS
3.57 Electrical Schematic – ANSI/CSA
3.58 Electrical Schematic – CE – Deutz TCD2.2
3.59 Electrical Schematic – CE – Deutz TD2.9
3.60 Electrical Schematic – CE – Deutz D2011
3.61 Electrical Schematic – CE – Kubota WG2503
3.62 Electrical Schematic – AS – Deutz D2011
3.63 Interface & Engine Electrical Schematic – Deutz TD2.9L – ANSI/CSA
3.64 Interface & Engine Electrical Schematic – Deutz D2011
3.65 Interface & Engine Electrical Schematic – Kubota WG2503
3.66 Engine Electrical Schematic – Deutz TCD2.2
3.67 Engine Interface Harness – Deutz TCD2.2
Section 4 – Troubleshooting Information
4.1 Introduction
4.2 Electrical System – ANSI/CSA
4.3 Electrical System – CE & AS
4.4 Load Sensing System – CE & AS
4.5 Hydraulic System – ANSI/CSA
4.6 Hydraulic System – CE & AS
Section 5 – Procedures
5.1 General
5.2 Platform
5.3 Load Sensing System – CE & AS
5.4 Boom
5.5 Turret
5.6 Deutz Diesel Engine
5.7 Kubota WG2503 Dual Fuel Engine
5.8 Hydraulic Tank
5.9 Manifold and Hydraulic Pumps
5.10 Axles
5.11 Grease Points
5.12 Options