Skyjack Telehandler SJ1044TH to SJ1056THS Parts Manual 190126AI 2023

Description

Contents:
Foreword
General
Parts Ordering Information
Method of Listing
Quantities
How To Order Repair Parts
Recommended Service Parts
Recommended Service Parts
Section 1 – Frame
1.1 Sheet Metal Installation
1.2 Frame Subgroup
1.3 Frame Subgroup – Dual tilt
1.4 Engine Cowling Assembly 74 HP
1.5 Engine Cowling Assembly 107 HP
1.6 74 HP Steel Cowling
1.7 107 Steel Cowling
1.8 Fuel Tank Assembly
1.9 Hydraulic Tank Assembly
Section 2 – Axles
2.1 Front Axle Assembly
2.2 Front Axle – Internal Breakdown
2.3 Front Axle – Reduction Hub
2.4 Front Axle – Brakes
2.5 Front Axle – Steering
2.6 Front Axle – Trunion
2.7 Rear Axle Assembly
2.8 Rear Axle – Internal Breakdown
2.9 Rear Axle – Reduction Hub
2.10 Rear Axle – Brakes
2.11 Rear Axle – Steering
2.12 Rear Axle – Trunion
2.13 Drive Shaft Assembly
2.14 Tire and Wheel Assembly
2.15 Tire and Wheel Assembly – Non Marking
Section 3 – Engine and Transmission
3.1 Engine Tray Installation
3.2 74 HP Engine and Powershift Transmission Assembly
3.3 107 HP Engine and Powershift Transmission Assembly
3.4 Engine Assembly
3.5 Powershift Transmission Assembly – Housing & Case Group
3.6 Transmission Assembly – Gear Group
3.7 Transmission – Drive Plate, Torque Converter & Pump Group
3.8 Transmission Assembly – Forward & Reverse Group
3.9 Transmission Assembly – First, Second & Third Shaft
3.10 Transmission Assembly – Output Shaft & Control Group
3.11 Transmission Assembly – Drop Box
3.12 Fuel Lines Assembly
3.13 Air Intake System Installation
3.14 Exhaust Tube Installation
3.15 Exhaust System Assembly 107HP
3.16 DEF Lines
3.17 Cooling Package Style A for 74 HP Engine
3.18 Cooling Package Style A for 107 HP Engine
3.19 Cooling Package Style A- Internal Breakdown 3.6L
3.20 Cooling Package Style B
3.21 Cooling Package Style B – Internal Breakdown
3.22 Powershift Transmission Hydraulic Pump
Section 4 – Operator’s Compartment
4.1 Cab Installation
4.2 Open Cab
4.3 Open Cab Side Window
4.4 Right Hand Console
4.5 Joystick Control
4.6 Joystick Control – Internal Breakdown
4.7 Premium Joystick
4.8 Front Console
4.9 LH Dash Panel
4.10 Flip Chart
4.11 RH Dash Panel
4.12 Steering Console
4.13 Main Relay
4.14 Fuse and Power
4.15 Relay RH
4.16 Enclosed Cab
4.17 Door Assembly
4.18 Door Window Assembly
4.19 Cab with Heat Installation 74 HP
4.20 Cab Heater System
4.21 Cab A/C System
4.22 A/C Compressor
4.23 A/C Condenser
4.24 A/C Harness
4.25 A/C and Heater Harness
Section 5 – Electrical
5.1 Chassis Harness
5.2 Engine Harness 74HP Assembly
5.3 Engine Harness 107 HP Assembly
5.4 Console Harness 74 HP
5.5 Console Harness Assembly 107 HP
5.6 DEF Engine Harness
5.7 Wiring Harness – Fuel Low Pressure
5.8 Wiring Harness – Cable Alternator
5.9 Glow Plug Harness Assembly
5.10 Battery
5.11 Battery Disconnect
5.12 Battery Cables
5.13 Tilt Sensor
Section 6 – Boom Assembly SJ1044 TH
6.1 Boom Assembly
6.2 Boom Assembly – Dual Tilt Cylinder
6.3 First Boom Assembly
6.4 Second Boom Assembly
6.5 Third Boom Assembly
6.6 Auxiliary Hydraulics Installation
Section 7 – Boom Assembly SJ1056 TH
7.1 Boom Installation
7.2 Boom Installation – Dual tilt
7.3 Boom Assembly SJ1056 TH/THS
7.4 First Boom Assembly SJ1056 TH/THS
7.5 Second Boom Assembly SJ1056 TH/THS
7.6 Third Boom Assembly SJ1056 TH/THS
7.7 Fourth Boom Assembly SJ1056 TH/THS
7.8 Extension Cylinder Assembly
7.9 Cable Carrier Assembly
7.10 Auxiliary Hydraulics Installation SJ1056 TH/THS
Section 8 – Cylinders
8.1 Extend Cylinder Assembly SJ1044 TH
8.2 Extend Cylinder Assembly SJ1056 TH
8.3 Lift Cylinder Assembly
8.4 Fork Tilt Cylinder Assembly
8.5 Tilt Comp Cylinder Assembly
8.6 Frame Level Cylinder Assembly
8.7 RAS Cylinder Assembly
8.8 Outriggers Cylinder Assembly
Section 9 – Hydraulics
9.1 Standard Hose Numbering System
9.2 Main Manifold Installation
9.3 Main Manifold Assembly
9.4 Manifold Assembly
9.5 Hydraulic Return Filter Assembly
9.6 Pressure Filter
9.7 Boom and Telescopic Hydraulic Hose Connections
9.8 Carriage Hydraulic Hoses SJ1044 TH
9.9 Carriage Hydraulic Hoses SJ1044 TH – Dual tilt
9.10 Carriage Hydraulic Hoses SJ1056 TH
9.11 Carriage Hydraulic Hoses SJ1056 TH – Dual tilt
9.12 Frame Level Hydraulic Hose Connections
9.13 Brakes and Steering Hydraulic Hose Connections
9.14 Hydraulic Pump Hoses
9.15 Hydraulic Pump Hoses with Pressure Filter
9.16 Cab Hydraulic Hose Connections
9.17 RAS Hydraulic Hose Connections
9.18 Auxiliary Hydraulic Hose Connections SJ1044 TH
9.19 Auxiliary Hydraulic Hose Connections SJ1056 TH
9.20 Auxiliary Manifold Assembly
Section 10 – Standard And Optional Attachments
10.1 Quick-Attach Carrier / Carriage & Forks
10.2 Side-Tilt Carriage Installation
10.3 48” & 60” Side Tilt Carriage – Internal Breakdown
10.4 72” Side-Tilt Carriage – Internal Breakdown
10.5 Side-Tilt Carriage Installation (Skyjack)
10.6 72” Swing Carriage Installation
10.7 72” Swing Carriage Components
10.8 72” Swing Carriage (Skyjack)
10.9 Carriage Bar
10.10 Forks Positioner Carriage
10.11 Truss Boom 12′ and 15′
10.12 Loader Bucket
10.13 2′ Jib Boom
Section 11 – Factory Options
11.1 Outriggers Hydraulics
11.2 Outriggers Assembly
11.3 Outrigger Manifold
11.4 Boom Lights Installation
11.5 Boom Lights Harness
11.6 Work Light Kit
11.7 Work Light Harness
11.8 Road Lights Assembly
11.9 Road Light Front & Rear Harness
11.10 Oil Quick Drain
11.11 Air Intake Shut Off
11.12 Positive Air Shut Off Harness
11.13 Remote Axle Grease
11.14 Reserve Brake
11.15 Cold Weather Package
11.16 4 Wheel Fender Assembly
11.17 Beacon Light Assembly
11.18 Pintle Hook Installation
11.19 Fire Extinguisher
11.20 Back up Camera and Sensor
11.21 Back up Sensor
11.22 Elevate Telematics
11.23 Elevate Telematics Harness
11.24 Steel Cowling Convertion Kit
Section 12 – Labels
12.1 Model Specific Labels
12.2 Pictorial Group Labels
12.3 Cab Labels
12.4 Load Charts Group
Section 13 – Tables
13.1 Recommended Fluids Table