Skyjack Telescopic Booms SJ61T SJ66T Service Manual 207564AL 2023

Description

Contents:
Section 1 – Scheduled Maintenance
1.1 Read and Heed
1.2 Maintenance and Service
1.3 Scheduled Maintenance
1.4 Owner’s Annual Inspection Record
1.5 Pre-Delivery/Maintenance Inspection Checklist
1.6 Scheduled Maintenance Inspections
1.7 Function Tests
Section 2 – Maintenance Tables and Diagrams
2.1 Standard Hose Numbering System
2.2 MEWP Torque Specifications
2.3 Axle Torque Specifications
2.4 Torque Specifications for Fasteners (US)
2.5 Torque Specifications for Fasteners (Metric)
2.6 Torque Specifications for Hydraulic Couplings & Hoses
2.7 Axle Maintenance Intervals
2.8 Tire Specifications
2.9 Floor Loading Pressure
2.10 Hydraulic Specifications & Gear Oil
2.11 Specifications and Features – Dimensional Data
2.12 Specifications and Features – Performance & Speeds
2.13 Engine Specifications
2.14 Dimension and Reach Diagram – SJ61T
2.15 Dimension and Reach Diagram – SJ66T
2.16 Axle Oscillation Diagrams
Section 3 – System Component Identification and Schematics
3.1 Electrical Symbol Chart
3.2 Hydraulic Symbol Chart
3.3 Wire Number and Color Code
3.4 Wire Numbers and Color Codes – Additional
3.5 Hydraulic Parts List
3.6 Electrical Parts List
3.7 Rotary Manifold Port Identification
3.8 Brake Manifold Port Identification
3.9 System and Drive Pumps and Port Identifications
3.10 System Pump and Port Identifications
3.11 Drive Pump and Port Identifications
3.12 Drive Motors and Port Identifications
3.13 Platform Rotate Valve and Port Identification – SJ61T
3.14 Jib & Platform Rotate Valve and Port Identification – SJ66T
3.15 Main Manifold Port Identification
3.16 Main Manifold Electrical Component Identification
3.17 Main Manifold Hydraulic Component Identification
3.18 Generator Control Valves and Port Indentifcations
3.19 Main Harness Wiring Diagram
3.20 ECU Engine Wiring Diagram – Deutz
3.21 Glow Plug and EGR Harnesses – Deutz
3.22 Engine Interface Harness – Deutz TD2.9L
3.23 Harnesses
3.24 Platform Control Cables
3.25 Limit Switch Connections
3.26 Load Sensing Cable Connection – CE
3.27 Generator and Oil Cooler Harness Connections
3.28 Generator Wire Kit Connections
3.29 Generator Connection – 12 kW
3.30 SGE Schematic
3.31 SGE Platform Control Box Wiring
3.32 Differential Lock Harness
3.33 Hydraulic Schematic – serial number 97 002 687 and above
3.34 Hydraulic Schematic – serial number 97 002 686 and below
3.35 Platform Controls Wiring – SJ61T ANSI/CSA – Deutz & Perkins
3.36 Platform Controls Wiring – SJ61T ANSI/CSA – Kubota
3.37 Platform Controls Wiring – SJ66T ANSI/CSA – Deutz & Perkins
3.38 Platform Controls Wiring – SJ66T ANSI/CSA – Kubota
3.39 Platform Controls Wiring – SJ66T CE – Deutz TCD2.2
3.40 Platform Controls Wiring – SJ66T CE – Deutz TD2.9L & D2011
3.41 Platform Controls Wiring – SJ66T AS – Deutz
3.42 Base Controls Wiring – SJ61T ANSI/CSA – Deutz TD2.9L – S/N 97 003 631 & above
3.43 Base Controls Wiring – SJ61T ANSI/CSA – Deutz TD2.9L – S/N 97 003 630 & below
3.44 Base Controls Wiring – SJ61T ANSI/CSA – Deutz TD2.9L with Positive Air Shut-Off Option – S/N 97 003 631 & above
3.45 Base Controls Wiring – SJ61T ANSI/CSA – Deutz TD2.9L with Positive Air Shut-Off Option – S/N 97 003 630 & below
3.46 Base Controls Wiring – SJ61T ANSI/CSA – Deutz D2011 – S/N 97 003 631 & above
3.47 Base Controls Wiring – SJ61T ANSI/CSA – Deutz D2011 – S/N 97 003 630 & below
3.48 Base Controls Wiring – SJ61T ANSI/CSA – Deutz D2011with Positive Air Shut-Off Option – S/N 97 003 631 & above
3.49 Base Controls Wiring – SJ61T ANSI/CSA – Deutz D2011with Positive Air Shut-Off Option – S/N 97 003 630 & below
3.50 Base Controls Wiring – SJ61T ANSI/CSA – Perkins – S/N 97 003 631 & above
3.51 Base Controls Wiring – SJ61T ANSI/CSA – Perkins – S/N 97 003 630 & below
3.52 Base Controls Wiring – SJ61T ANSI/CSA – Kubota – S/N 97 003 631 & above
3.53 Base Controls Wiring – SJ61T ANSI/CSA – Kubota – S/N 97 003 630 & below
3.54 Base Controls Wiring – SJ66T ANSI/CSA – Deutz TD2.9L – S/N 97 003 631 & above
3.55 Base Controls Wiring – SJ66T ANSI/CSA – Deutz TD2.9L – S/N 97 003 630 & below
3.56 Base Controls Wiring – SJ66T ANSI/CSA – Deutz TD2.9L with Positive Air Shut-Off Option – S/N 97 003 631 & above
3.57 Base Controls Wiring – SJ66T ANSI/CSA – Deutz TD2.9L with Positive Air Shut-Off Option – S/N 97 003 630 & below
3.58 Base Controls Wiring – SJ66T ANSI/CSA – Deutz D2011 – S/N 97 003 631 & above
3.59 Base Controls Wiring – SJ66T ANSI/CSA – Deutz D2011 – S/N 97 003 630 & below
3.60 Base Controls Wiring – SJ66T ANSI/CSA – Deutz D2011 with Positive Air Shut-Off Option – S/N 97 003 631 & above
3.61 Base Controls Wiring – SJ66T ANSI/CSA – Deutz D2011 with Positive Air Shut-Off Option – S/N 97 003 630 & below
3.62 Base Controls Wiring – SJ66T ANSI/CSA – Perkins 2.2TA – S/N 97 003 631 & above
3.63 Base Controls Wiring – SJ66T ANSI/CSA – Perkins 2.2TA – S/N 97 003 630 & below
3.64 Base Controls Wiring – SJ66T ANSI/CSA – Kubota – S/N 97 003 631 & above
3.65 Base Controls Wiring – SJ66T ANSI/CSA – Kubota – S/N 97 003 630 & below
3.66 Base Controls Wiring – SJ66T CE – Deutz TCD2.2
3.67 Base Controls Wiring – SJ66T CE Deutz – TD2.9L
3.68 Base Controls Wiring – SJ66T CE – Deutz D2011 – S/N 97 003 631 & above
3.69 Base Controls Wiring – SJ66T CE – Deutz D2011 – S/N 97 003 630 & below
3.70 Base Controls Wiring – SJ66T AS – Deutz D2011 – S/N 97 003 631 & above
3.71 Base Controls Wiring – SJ66T AS – Deutz D2011 – S/N 97 003 630 & below
3.72 Electrical Schematic – ANSI/CSA – Deutz TD2.9L – S/N 97 003 631 and above
3.73 Electrical Schematic – ANSI/CSA – Deutz TD2.9L (S/N 97003799 and below)
3.74 Electrical Schematic – ANSI/CSA – Deutz TD2.9L (S/N 97003800 and above)
3.75 Electrical Schematic – ANSI/CSA – Deutz D2011 – S/N 97 003 631 and above
3.76 Electrical Schematic – ANSI/CSA – Deutz D2011 (S/N 97003799 and below)
3.77 Electrical Schematic – ANSI/CSA – Deutz D2011 (S/N 97003800 and above)
3.78 Electrical Schematic – ANSI/CSA – Perkins 2.2TA (S/N 97003799 and below)
3.79 Electrical Schematic – ANSI/CSA – Perkins 2.2TA (S/N 97003800 and above)
3.80 Electrical Schematic – ANSI/CSA – Kubota – S/N 97 003 631 & above
3.81 Electrical Schematic – ANSI/CSA – Kubota (S/N 97003799 and below)
3.82 Electrical Schematic – ANSI/CSA – Kubota (S/N 97003800 and above)
3.83 Electrical Schematic – CE – Deutz TCD2.2
3.84 Electrical Schematic – CE – Deutz TD2.9L (S/N 97003799 and below)
3.85 Electrical Schematic – CE – Deutz TD2.9L (S/N 97003800 and above)
3.86 Electrical Schematic – CE – Deutz D2011 (S/N 97003799 and below)
3.87 Electrical Schematic – CE – Deutz D2011 (S/N 97003800 and above)
3.88 Electrical Schematic – AS – Deutz D2011 (S/N 97003799 and below)
3.89 Electrical Schematic – AS – Deutz D2011 (S/N 97003800 and above)
3.90 Interface & Engine Electrical Schematic – Deutz TCD2.2
3.91 Engine OEM Harness Schematic – Deutz TCD2.2
3.92 Interface & Engine Electrical Schematic – Deutz TD2.9L
3.93 Engine Interface Harness Schematic – Perkins
3.94 Engine OEM Harness Schematic – Perkins
3.95 Engine Component Harness Schematic – Perkins
3.96 Interface & Engine Electrical Schematic – Kubota
Section 4 – Troubleshooting Information
4.1 Introduction
4.2 Electrical System
4.3 Hydraulic System
4.4 Load Sensing System – CE
Section 5 – Procedures
5.1 General
5.2 Platform
5.3 Boom
5.4 Turret
5.5 Deutz Diesel Engines
5.6 Kubota WG2503 Dual Fuel Engine
5.7 Hydraulic Tank
5.8 Manifold and Hydraulic Pumps
5.9 Axles
5.10 Grease Points
5.11 Options