Skyjack Telescopic Booms SJ82T SJ86T Service Manual 229040AFA 2023

Description

Contents:
Section 1 – Maintenance
1.1 Read and Heed
1.2 General information
1.3 Scheduled maintenance and inspections
Section 2 – Maintenance Tables and Diagrams
2.1 Standard Hose Numbering System
2.2 Torque Specifications for Fasteners (Metric)
2.3 Torque Specifications for Fasteners (US)
2.4 Axle Torque Specifications
2.5 Torque Specifications for Hydraulic Couplings & Hoses
2.6 MEWP Torque Specifications
2.7 Axles Maintenance Intervals
2.8 Hydraulic Specifications & Gear Oil
2.9 Specifications & Features – Dimensional Data
2.10 Specifications & Features – Performance and Speeds
2.11 Engine Specifications
2.12 Platform Capacities
2.13 Reach Diagram – SJ82 T
2.14 Reach Diagram – SJ86 T
Section 3 – System Component Identification and Schematics
3.1 Electrical Symbol Chart
3.2 Hydraulic Symbol Chart
3.3 Wire Number and Colour Code
3.4 Wire Numbers and Colour Codes – Additional
3.5 Hydraulic Parts List
3.6 Electrical Parts List
3.7 Hourmeter/Counter Harness – CE
3.8 Rotary Manifold Port Identification
3.9 System and Drive Pump Port Identification
3.10 Drive Motors Port Identification
3.11 Jib Valve Port Identification
3.12 No Jib Valve Port Identification
3.13 Brake Manifold Port Identification
3.14 Main Manifold Port Identification
3.15 Main Manifold Electrical Component Identification
3.16 Main Manifold Hydraulic Component Identification
3.17 Major Components
3.18 Main Harness Wiring Diagram
3.19 Boom Lift Valve Harness
3.20 Differential Lock Harness
3.21 Platform Rotate & Jib Harnesses
3.22 Platform to Base Control Cable Harnesses
3.23 Limit Switch Connections
3.24 Load Sensing Cable Connection – CE & AS
3.25 ECU Engine Wiring Diagram – Deutz Diesel Engine
3.26 Glow Plug and EGR Harnesses – Deutz Diesel Engine
3.27 Generator and Oil Cooler Harness Connections
3.28 Generator Wiring
3.29 Platform Work Light
3.30 Positive Air Shut-Off Option Harness
3.31 Dual Capacity Sensing Module
3.32 Load Circuit – ANSI/CSA with Deutz TD2.9L and Arctic Package
3.33 SGE Wiring Diagrams – ANSI/CSA
3.34 SGE Wiring Diagrams – CE
3.35 SGE Wiring Diagrams – AS
3.36 Hydraulic Schematic – S/N A402 000 092 and above
3.37 Hydraulic Schematic – S/N A402 000 091 and below
3.38 Platform Controls Wiring – SJ82 T with a single platform upper indicator light module
3.39 Platform Controls Wiring – SJ82 T with individual platform upper indicator LEDs
3.40 Platform Controls Wiring – SJ86 T with Deutz TD2.9L or D2011 engines with a single platform upper indicator light module
3.41 Platform Controls Wiring – SJ86 T with Deutz TD2.9L or D2011 engines with individual platform upper indicator LEDs
3.42 Platform Controls Wiring – SJ86 T with Deutz TCD2.2 engine with a single platform upper indicator light module
3.43 Platform Controls Wiring – SJ86 T with Deutz TCD2.2 engine with individual platform upper indicator LEDs
3.44 Base Controls Wiring – SJ82 T ANSI/CSA – Deutz TD2.9L
3.45 Base Controls Wiring – SJ82 T ANSI/CSA – Deutz TD2.9L with Positive Air Shut-Off
3.46 Base Controls Wiring – SJ82 T ANSI/CSA – Deutz D2011
3.47 Base Controls Wiring – SJ86 T ANSI/CSA – Deutz TD2.9L
3.48 Base Controls Wiring – SJ86 T ANSI/CSA – Deutz TD2.9L with Positive Air Shut-Off
3.49 Base Controls Wiring – SJ86 T ANSI/CSA & AS – Deutz D2011
3.50 Base Controls Wiring – SJ86 T CE – Deutz TCD2.2
3.51 Base Controls Wiring – SJ86 T CE – Deutz D2011
3.52 Base Controls Wiring – SJ86 T CE – Deutz TD2.9L
3.53 Electrical Schematic – ANSI/CSA Deutz TD2.9L with a single platform upper indicator lights module
3.54 Electrical Schematic – ANSI/CSA Deutz TD2.9L with individual platform upper indicator LEDs
3.55 Electrical Schematic – ANSI/CSA & AS Deutz D2011 with a single platform upper indicator lights module
3.56 Electrical Schematic – ANSI/CSA & AS Deutz D2011 with individual platform upper indicator LEDs
3.57 Electrical Schematic – CE Deutz TCD2.2 with a single platform upper indicator lights module
3.58 Electrical Schematic – CE Deutz TCD2.2 with individual platform upper indicator LEDs
3.59 Electrical Schematic – CE Deutz D2011 with a single platform upper indicator lights module
3.60 Electrical Schematic – CE Deutz D2011 with individual platform upper indicator LEDs
3.61 Engine Electrical Schematic – Deutz TD2.9L
3.62 Engine Interface Harness Schematic – Deutz TD2.9L
3.63 Engine Electrical Schematic – Deutz TCD2.2
3.64 Engine Interface Harness Schematic – Deutz TCD2.2
Section 4 – Troubleshooting Information
4.1 Introduction
4.2 Electrical System
4.3 Hydraulic System
4.4 Load Sensing System
Section 5 – Procedures
5.1 Safety and Workmanship
5.2 Platform
5.3 Load Sensing System
5.4 Boom
5.5 Limit Switches
5.6 Turret
5.7 Deutz Diesel Engines
5.8 Hydraulic Tank
5.9 Manifolds and Hydraulic Pumps
5.10 Axles
5.11 Grease Points