Tadano Crane GR-1600XL Operation Manual GR-1600XL-3_OM1(U)-32E 2025

Description

Contents:
WARRANTY
Introduction
Warranty
In Event of Failure
Using Crane Out of the US
(Including Satellite Communication Terminal)
For Safety
Contents
Name of Each Part
Contents with Illustrations
Traveling System
Crane Control System
Other Controls
Safety Precaution
Precautions before Starting Engine
Precautions for Traveling on Roads
Precautions during Operation
Warning Labels
Label Locations and Content of Warnings
TRAVELING
Before Traveling
Check of Traveling Configuration
Status of Traveling Controls
Inspection before Traveling
Status While Traveling in Work Site
Entering Cab
Opening/Closing Door
Opening/Closing Window
Seat Adjustment
Steering Wheel Adjustment
Mirror Adjustment
Fastening/Unfastening Seat Belt
Control Lever Stand Adjustment
Sunshade
Reading Instrument Panel
Meters and Gauges
SCR System Indicator
Warning Lamp
Error Codes Shown on Hour Meter
Starting and Stopping Engine
How to Start Engine
How to Stop Engine
Exhaust Gas Purifying System
DEF/AdBlue (Urea Solution)
Cleaning SCR System
Transmission Operation
Shift Lever Operation
Brake Operation
Foot Brake Operation
Parking Brake Operation
Exhaust Brake Operation
Steering Operation
Selecting Steering Mode
Drive Mode Selection
Drive Mode Selection
Suspension Operation
Suspension Free Operation
Vehicle Height Up/Down Operation
Suspension Retraction Operation
Lighting Switch and Other Switches
Lighting Switch
Turn Signal Lever
Hazard Lamp Switch
Horn Switch
Wiper
Accessories in Cab
Fuel Consumption Monitor
Air Conditioner
Cab Lamp
Cigarette Lighter
Outside Cab Accessory
Steps and Ladders
Radiator Cover
Engine Pre-heater (Option)
Handling Tires
Tire Air Pressure
Restriction of Continuous Traveling
Operation in Cold Season
Winterization
OPERATION
Terminology
Anchor Points for Safety Belt
Location of Anchor Points
Before Crane Operation
Pre-operational Inspection
Preparing for Crane Operation
How to Read Performance Data Plates
Working Range Chart
Rated Lifting Capacity Table
Reduction of Rated Lifting Capacity
Load Moment Indicator (AML)
How to Read Indication
Selecting Display
Crane Status Indicator
Operating Status Registration and Load Mom
Indicator (AML) Function Check
Alarm and Recovery Operation
Other Functions
Action Against Load Moment Indicator System
Errors
Other Safety Devices
Anti-Two-Block Device
Load Moment Indicator External Warning
Lamps
Load Moment Indicator External Warning
Lamps (Option)
Over-unwinding Cutout Function (Option)
Anemometer (Option)
Aviation Obstruction Light (Option)
Emergency Stop Switch
PTO
PTO “ON” Operation
PTO “OFF” Operation
Outriggers
Outrigger Set-up
Extending Outriggers
Horizontal Set-up
Stowing Outriggers
Hoisting
Hoisting Up/Down
High-Speed Hoist-Up/Down Operation
Drum Indicator (Visual Type)
Drum Indicator (Vibration Type) (Option)
Boom Telescoping
How to Read Indications
Outline of Telescoping Mode
Type of Telescoping Mode
Outline of Load Moment Indicator Display
Change
Normal Telescoping Operation
Maintenance Telescoping Operation
Low Temperature Telescoping Mode
Elevating Boom (Manual Offset Jib Model)
Boom Raising/Lowering Operation
Elevation Slow Stop Function
Boom Raising/Lowering Operation
(When Traveling Work Site)
Elevating Boom (Hydraulic Offset Jib Model)
Boom Raising/Lowering Operation
Elevation Slow Stop Function
Boom Raising/Lowering Operation
(When Traveling Work Site)
Slewing Boom
Slewing Boom
Slewing Free/Lock Selector Switch
Automatic Slewing Stop Function
On-rubber Operation
On-rubber Stationary Operation
Taking Out and Stowing Hook Block
Taking Out Main Hook Block
Stowing Main Hook Block
Reeving Wire Ropes
Standard Number of Parts of Line
Reeving Procedure
Single Top
Mounting Single Top
Stowing Single Top
Manual Offset Jib
Registration of Jib Status
Jib Lift
Outline of Jib Installation
Mounting of Base Jib
Mounting of Base Jib + Top Jib
Changing Jib Offset Angle
Outline of Jib Stowing
Stowing of Base Jib
Stowing of Base Jib + Top Jib
Dismounting Jib
Mounting Removed Jib
Hydraulic Offset Jib
Registration of Jib Status
Jib Lift
Outline of Jib Installation
Mounting of Base Jib
Mounting of Base Jib + Top Jib
Jib Tilt Operation
Outline of Jib Stowing
Stowing of Base Jib
Stowing of Base Jib + Top Jib
Dismounting Jib
Mounting Removed Jib
Insert Jib
Jib Lift
Mounting Insert Jib
Dismounting Insert Jib
Short Jib
Jib Lift
Mounting Short Jib
Changing Jib Offset Angle
Dismounting Short Jib
Accessories in Cab
Flood Lamp Switch
Roof Washer Switch
Roof Wiper Switch
ECO Mode Switch
Cab Tilt Switch
Searchlight (Option)
Accessories Outside of Cab
Winch Drum Monitoring Mirror
MOUNTING AND DISMOUNTING
Mounting and Dismounting Counterweight
Mounting Counterweight
Dismounting Counterweight
Mounting and Dismounting Outrigger Units
Outrigger Unit Rigging Points
Mounting Outrigger Units
Dismounting Outrigger Unit
Mounting and Dismounting Outrigger Unit W
Boom is Dismounted
Mounting and Dismounting Boom (Option)
Transporting Boom
Mounting Boom
Dismounting Boom
Mounting and Dismounting Auxiliary Winch
Mounting Auxiliary Winch
Dismounting Auxiliary Winch
INSPECTION AND MAINTENANCE
Precautions for Inspection and Maintenance
Precautions for Inspection and Maintenance
Inspection and Maintenance
About Inspection and Maintenance
Under Severe Use (Severe Condition)
Conditions of Severe Use
Periodic Replacement Part
Inspection and Maintenance Interval
(Carrier)
Inspection and Maintenance Interval (Crane)
Inspection before Traveling
Abnormalities Detected during Previous
Operation
Inspection around Carrier
Inspection of Engine Room
Inspection at Driver’s Seat
Pre-operational Inspection
Hydraulic System
Control System
Outrigger System
Outrigger Mount/dismount System
Slewing System
Boom, Jib System
Lifting Device
Safety Devices
Inspection of Crane Structure
Greasing
Maintenance Table
Greasing Chart
Gear Oil
Maintenance Table
Winch Speed Reducer
(Main/Auxiliary Winch)
Slewing Speed Reducer
Axle (Carrier)
Axle (Planetary Gear)
Engine
Maintenance Table
Radiator Fin
Air Cleaner for Air Compressor
DEF/AdBlue Tank
Adding DEF/AdBlue
Replacing DEF/AdBlue
Engine Cooling System
Maintenance Table
Coolant Filter
Transmission System
Maintenance Table
Transmission
Line Filter
Electric Oil Cooler
Fuel System
Maintenance Table
Fuel Tank
Draining Water from Water Separator
Brake System
Maintenance Table
Brake Fluid Reservoir
Disk Brake Pad
Air Dryer
Parking Brake Pad
Tire, Wheel
Maintenance Table
Tire
Wheel Nut
Hydraulic System
Maintenance Table
Hydraulic Oil Tank
Return Filter
Line Filter (Steering/Slewing Pump Circuit)
Slewing System
Maintenance Table
Slewing Bearing Mounting Bolt
Electrical System
Maintenance Table
Fuse Replacement
Air Conditioner System
Maintenance Table
Condenser
Refrigerant Level
Refrigerant Piping Connection
Inside Air Filter
Outside Air Filter
V-belt
Periodic Replacement Part
Wire Rope
Replacing Wire Ropes
Handling Wire Ropes
EMERGENCY OPERATIONS
Actions against Emergency
If Failure Occurs during Traveling on Road
If Stalled at Railroad Crossing
If Wheel Clears Ground and Vehicle Cannot
Travel
If Transmission Cannot be Operated
If Engine Speed Does Not Increase
If Overheating Occurs
When Towed (For Vehicles Provided with
Emergency Steering Pump)
If Boom Telescoping Operation Cannot Be
Performed
Display During Emergency Telescoping
Operation
Troubleshooting (A)
Troubleshooting (B)
Troubleshooting (C)
If Error Occurs in Load Moment Indicator
System
When Over-unwinding Cutout Function Hinder
Operation
If Counterweight Status Cannot Be
Detected
If Outrigger Extension Detection Fails
If Getting In/Out of Cab Door Is Not Possible
(Option)
INFORMATION AND DATA
Conversion Tables
Hand Signals
Major Specifications
Crane Specifications
Carrier Specifications
Overall Dimensions
Mass
Wire Rope
Others
Oils and Greases
Oils and Greases Table
Recommended Oils and Greases
List of Main Components
(For Transportation)
Transportation of Crane
Checking the Transportation Configuration
Binding Point
Service Data
Service Data