Name: ZF Transmission AS Tronic Repair Manual
SKU: 501478
Price: 20.00 USD
Availability: InStock

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ZF Transmission AS Tronic Repair Manual (1)

ZF Transmission AS Tronic Repair Manual (2)

ZF Transmission AS Tronic Repair Manual (3)

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ZF Transmission AS Tronic Repair Manual

Size: 13.73 MB

Format: PDF

Language: English

Brand: ZF

Type of Machine: Transmission

Type of Manual: Repair Manual, Electrical Diagram

(Maintenance, Diagnostic, Component Replacement)

Model: ZF AS Tronic Transmission

Number of Pages: 126 Pages

20$ USD

Tag: ZF Transmission Manual

Description

Description

Contents:
List of Changes
Preface
Product Designation
Transmission Overview
Document Overview
Safety Instructions
General Safety Instructions
Signal Words and Symbols
Instructions for Repair and Assembly
General Notes
Cleaning Parts
Reusing Parts
Reworking Parts
Disassembly
Assembly
Tightening Torques
Special Tools
ZF-AS Tronic Diagnostic Tool
ZF-Intarder Diagnostic Tool
Technical Data
Interfaces with the Vehicle
ESD Protection
Maintenance
General Maintenance
Visual Inspection of Wiring
Compressed Air System Maintenance
Clutch Actuator and Transmission Actuator
Approved Oil Grades
Oil Quantity
Oil Change Intervals
To Be Considered During Oil Change
Transmission Bleeding
Oil Change (ZF-AS Tronic Without ZF-Intarder)
Draining Oil
Filling Oil
Oil Level Check
Type Plate
Oil Change (ZF-AS Tronic With ZF-Intarder 2)
Draining Oil
Oil Filter Change
Filling Oil
Oil Filling in Case of Oil Change
Oil Filling After Transmission Repair
Oil Level Check
Engine Coolant
ZF-Intarder Type Plate
Oil Change (ZF-AS Tronic With ZF-Intarder 3)
Draining Oil
Oil Filter Change
Filling Oil
Oil Filling in Case of Oil Change
Oil Filling After Transmission Repair
Oil Level Check
Engine Coolant
ZF-Intarder Type Plate
EST 52 Type Plate
Clutch Actuator Maintenance
Diagnostic
Diagnostic on Vehicles With ZF Display and ZF Range Selector
Diagnostic With ZF-Testman
Data Sheet: 20-pin Transmission Actuator
Pin Assignment
Component Replacement
Transmission Actuator
Removing Transmission Actuator
Removing the Upper Section from the Lower Section
Attaching the Upper Section to the Lower Section
Mounting Transmission Actuator
Replacing Pressure Relief Valve
Programming Transmission Actuator
Clutch Actuator
Removing Clutch Actuator
Pushrod
Setting Pushrod
Bleeding and Assembling Clutch Actuator
Clutch Release Mechanism
Removing Clutch Release Mechanism
Mounting Clutch Release Mechanism
Replacing the Clutch
Output Flange
Removing Output Flange
Mounting Output Flange
Removing Yoke
Mounting Yoke
Replacing the Speed Sensor
Output Speed Sensor (Impulse Sensor)
Removing Impulse Sensor
Mounting Impulse Sensor
Replacing the Neutral Switch
Removing Neutral Switch
Mounting Neutral Switch
Intarder 2
Replacing Components
Solenoid Valve
Temperature Sensor
Removing 3/2 Directional Valve (Accumulator Charge Valve)
Mounting 3/2 Directional Valve
Removing Wiring Harness
Mounting Wiring Harness
Intarder 3
Replacing Components
Removing EST 52 Control Unit
Mounting EST 52 Control Unit
Removing Heat Exchanger
Mounting Heat Exchanger
Removing Wiring Harness
Mounting Wiring Harness
Removing Solenoid Valves
Mounting Solenoid Valves
Main Changeover Valve
Additional Cooling System
Assembling the Valve Block of the Additional Cooling Unit
ZF Display
Removing Display
Installing Display
Connector and Mating Connector Designations
Pneumatic Diagram
CAN BUS Resistance Measurements With Digital Multimeter
Attached Drawings