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ZF Transmission CP190 CP210 CP230 Stage 3 Repair Instructions Manual

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ZF Transmission CP190 CP210 CP230 Stage 3 Repair Instructions Manual

Size: 48.42 MB
Format: PDF
Language: English
Brand: ZF
Type of Machine: Transmission
Type of Manual: Repair Instructions Manual
Model: ZF CP190 CP210 CP230 Stage 3 Transmission
Number of Pages: 190 Pages

20$ USD

  • Description

Description

Contents:
1 Preface
1.1 Document overview
2 Safety
2.1 Signal words and symbols
2.2 General safety instructions
2.3 Product-specific safety instructions
3 Notes on Repairs and Assembly
3.1 General Notes
3.2 Cleaning the ZF product
3.3 Dismantling the ZF product
3.4 Assembling the ZF product
3.5 Cleaning parts
3.6 Reusing parts
3.7 Replacing parts
3.8 Reworking parts
3.9 Cleanliness specifications for transmissions with hydraulic components
4 Technical Data
4.1 Oil
4.2 Type plate
5 Settings
6 Tightening Torques
7 Workshop Equipment
7.1 Special tools
7.2 Standard tools and fixtures
7.3 Operating supplies and auxiliary materials
8 Preparatory Activities
8.1 Clamping transmission
8.2 Draining oil
9 Dismantling
9.1 Removing the parking brake
9.2 Removing the pressure filters
9.3 Removing the control unit
9.4 Remove and dismantle shift system
9.5 Remove and dismantle duct plate
9.6 Removing the speed sensors
9.7 Removing the cover plates
9.8 Removing the hydraulic oil pump
9.9 Removing the engine connection
9.10 Removing the output flanges
9.11 Remove hydrostatic unit
9.12 Removing the oil level indicator and the cover plate
9.13 Disassembling the front and the rear sections of the housing
9.14 Removing and dismantling the output shaft
9.15 Removing and dismantling the power take-off
9.16 Remove and dismantle clutches, planetary drive and shaft
9.17 Dismantling the housing rear section
9.18 Dismantling the housing front section
10 Assembly
10.1 Assembling the housing front section
10.2 Assembling the housing rear section
10.3 Assemble and install planetary drive, shaft and clutches
10.4 Assembling and installing the power take-off
10.5 Mounting and installing the output shaft
10.6 Assembling the housing front and rear section
10.7 Installing the cover plate
10.8 Installing the oil level indicator
10.9 Install hydrostatic unit
10.10 Installing the output flanges
10.11 Installing the engine connection
10.12 Installing the hydraulic oil pump
10.13 Installing the cover plates
10.14 Installing the speed sensors
10.15 Assemble and install duct plate.
10.16 Assemble and install shift system
10.17 Installing the control unit
10.18 Installing the filter heads and the pressure filters
10.19 Installing the parking brake
10.20 Adding oil
11 Annex
11.1 Overview of revisions