Cushman Utility vehicle Haulster 898736 to 898727 Parts Maintenance Manual 4115530

Description

Contents:
A
Access panels
Accessories and Modifications
Accessories power plug
Air cleaner and servicing
Air intake screen
B
Battery , specifications & jump starting
Bleeding the brake systems
Brake fluid, warning light, reservoir
Brake pedal, service
Bulbs, replacement dash panel
C
Capacities
Check engine light
Clutch pedal & interlock switch
Controls
Cooling system
D
Dash panel bulb replacement
Dash panel dipswitch settings
Decals
Diagnostic check
Differential
Driving the Vehicle
E
Electric fan fuse
Engine:
Access
Break–in
Cooling
Identification (serial) number
Oil Level
Pre-start check list
Specifications
Starting
Automatic transmission
Manual transmission
Manual transmission (diesel)
F
Front cowl access
Fuel gauge
Fuel specifications
Fuses
G
Gauges
Gear ratios
Gear selector, manual and automatic
Glow plug indicator (diesel only)
Governor oil level
H
Headlight switch
Headlight replacement
Horn button
Hour meter
I
Identification numbers
Ignition switch
Intake screen
J
Jacks, Jacking Locations
and Using a Hoist
Jump starting (battery)
L
Lubrication Chart
Lubrication recommendations
M
Maintenance Guide
O
Oil warning light
Oil filter
Overheat warning buzzer
P
Parking brake lever
Parking brake adjustment
Parking and stopping the vehicle
Power steering
Pre-start check list
Purging diesel fuel system
R
Refueling the vehicle
ROPS (Roll Over Protection System)
S
Seat belt
Serial number, engine
Serial number, vehicle
Service and Maintenance
Specifications
Stopping the vehicle
Starting the engine
T
Tachometer
Taillight replacement
Throttle, foot
Tire air pressure
Tire removal
Torque chart
Towing a trailer
Towing the vehicle
Transmission
Automatic
Manual
V
Vehicle identification numbers
Vehicle operation
Voltmeter
W
Warning lights
Water temperature gauge and buzzer
PARTS INDEX Page Page
A
Accelerator pedal (foot throttle)
Accessory power plug
Air cleaner, bracket
Air cleaner, bracket (diesel models)
Alternator/Generator
Alternator belts, pulleys & brackets
Alternator belts, pulleys & brackets (diesel) 114–115 .
Axles, rear
B
Belts, engine:
Alternator/power steering
Governor
Timing (engine)
Body, Hood, Headlights
Brake band (automatic trans.)
Brake pedal (service)
Brake lines and master cylinder
Brake fluid reservoir and bracket
Brakes, front and rear
Breather hose
C
Cables:
Battery
Clutch
Park brake
Throttle
Shifter (manual trans.)
Shifter (automatic trans.)
Camshaft & components
Control panel
Clutch assembly (automatic trans.)
Clutch cover, disc
Clutch cover, disc (diesel)
Clutch pedal and cable
Cover, engine
Cooling System
Cooling System (diesel)
Crankshaft
Cylinder block, engine
Cylinder head, engine
D
Decals
Delivery pipe
Differential,
Differential,
Dipstick (engine oil)
Dipstick (automatic trans.)
Driveshaft (diesel)
Driveshaft (automatic trans.)
Driveshaft
E
Electrical connectors; components 129–130, 132–135
Engine electrical
Emissions control
Engine Control Unit (ECU)
Engine mounts
Engine mounts (diesel)
Exhaust manifold
Exhaust system (gasoline)
Exhaust system (diesel)
F
Fan, radiator cooling
Filters:
Air cleaner element
Fuel
Oil (engine)
Fuel (diesel models)
Flywheel
Foot throttle and linkage
Fuel system (gasoline models)
Fuel system (diesel models)
Frame,1-ton &
Fuel injectors
Fuses and fuse holder
G
Gear shift fork (manual trans.)
Gear shift fork (diesel)
Gaskets, engine
Governor (breakdown of)
Governor & throttle linkage
H
Headlights
Horn
Horn button
Hood release latch
Housing, carrier w/gears (differential)
Housing, rear axles
Hubs, wheel: front
181–182
rear (all models)
I
Ignition switch
Input shaft & gears: manual transmission
Input shaft & gears: diesel
Input shaft & gears: automatic transmission
Instrument panel w/tach
Intake manifold
L
Leaf springs
Light switch
Lower ROPS
M
Master cylinder reservoir
Mud flap: front
rear
Muffler
Muffler (Catalytic converter)
O
Oil filter
Oil pan and dipstick
PARTS INDEX (con’t.) Page
O (cont.)
Oil pump (engine)
Oil pump (automatic trans.)
Oil pump strainer
Output Shaft & gears (automatic trans.)
Overheat buzzer
P
Park brake, Lever and Cable
180–182
PCV valve
Pistons
Planetary gears (automatic trans.)
Power steering pump
Pulleys, engine
R
Radiator
Rear platform:
Rear springs, shackles
Remote oil fill (gasoline)
S
Seats
Shift switch (automatic trans)
Shifter, linkage and cables (manual trans.)
Shifter, linkage and cables (diesel)
Shifter, linkage and cables (automatic trans.)
Shifter gears and forks
Shifter forks (diesel)
Shock absorbers: rear
front (strut assembly)
Solenoid
Spark plugs
Starter (manual trans)
Starter (automatic trans)
Steering wheel, Shaft & Pump
Suspension, front (w/ front brakes)
Suspension, front (w/o front brakes)
Page
T
Taillight
Tailpipe
Thermostat
Throttle body
Throttle linkage
Tie rods
Timing belts & cover
Tires, front and rear
Torque chart (torque specifications)
Torque converter (automatic trans.)
Transmission housing (manual trans.)
Transmission housing, diesel (manual trans.)
Transmission housing (automatic trans.)129, 172–174
Transmission mounts
Transmission mounts (diesel)
Transmission valve (automatic trans.)
W
Water hose
Water pump
Water temp. sender
Wire harness:
Engine
Fan switch
Fuel tank
Main
Suzuki
Taillight
Wiring diagram
Wiring schematic (898736, 898737) 189–190