Gradall Wheeled Excavator XL5300V Operators Parts Service Manual

Description

List of Files:
XL3300 XL4300 XL5300 to XL4330 XL5330 Upper Lubrication Chart Series III V Rough Terrain 80644004.pdf (1 Pages)
XL3300V XL3310V XL3330V to XL5300V XL5310V XL5330V Illustrated Parts Manual 80644006 2025.pdf (794 Pages)
Contents:
Understanding Your Manual
Section 1 – Frame & Attaching Parts
Frame & Cover Plate Installation
Tool Boxes & Steps Installation
Skid Plate Installation
Upperstructure Mirror Installation
Upperstructure Mirror Installation (Steel Mirrors)
Upperstructure Covers Installation (Tier 4F Engine)
Upperstructure Covers Installation (CE) (Tier 4F Engine)
Upperstructure Covers Installation (Tier 3 Engine)
Upperstructure Covers Installation (Tier V Engine)
Valve Cover
Valve Cover (CE)
Fuel Tank & Reservoir Installation
Fuel Tank & Reservoir Assembly (Plastic Fuel Tank)
Fuel Tank & Reservoir Assembly (Steel Fuel Tank)
Reservoir Breather Installation
Swing Bearing Installation Components
Swing Lock Installation
Counterweight & Swing Light Installation, XL3000’s
Counterweight & Swing Light Installation, XL4000’s & XL5000’s
Counterweight Bumpers Installation, XL3310V, XL4310V, XL4320V & XL5310V
Counterweight Plates Installation (optional)
Boom Installation Components
Cab Installation Components, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Cab Installation Components, XL3310V, XL4310V, XL4320V & XL5310V
Center Pin Installation
Section 2 – Boom
Boom Cradle, XL3300V, XL3330V, XL4300V & XL4330V
Boom Cradle, XL4320V
Boom Cradle, XL5300V & XL5330V
Boom Cradle, XL3310V, XL4310V & XL5310V
Main Boom Assembly, XL3300V, XL3330V, XL4300V & XL4330V
Main Boom Assembly, XL5300V & XL5330V
Main Boom Assembly, XL3310V, XL4310V, XL4320V & XL5310V
Telescope Boom Assembly, XL3300V, XL3330V, XL4300V, XL4320V, XL4330V, XL5300V & XL5330V
Telescope Boom Assembly, XL3310V, XL4310V & XL5310V
Boom Roller Assemblies
Bucket Linkage, XL3300V, XL3330V, XL4300V, XL4320V, XL4330V, XL5300V & XL5330V
Bucket Linkage, XL3310V, XL4310V & XL5310V
Section 3 – Attachments
24” & 30” Excavating Buckets
30” Excavating Bucket (Pin-On)
36” Excavating Buckets
42” Excavating Bucket
48” Excavating Bucket
15” Trenching Bucket
18” & 28” Pavement Removal Buckets
24” & 40” Pavement Removal Buckets
24” Ditching Bucket w/o Teeth & 48” Ditching Bucket
42” Ditching Bucket w/o Teeth
48” Ditching Bucket w/Bolt-on Cutting Edge
30” & 60” Ditching Buckets
60” Ditching Bucket w/Bolt-on Cutting Edge
66” Ditching Bucket
66” Ditching Bucket w/Bolt-on Cutting Edge
72” Ditching Bucket
72” Ditching Bucket (Pin-On)
72” & 108” Dredging Buckets
4’, 6’, 8’ & 12’ Boom Extension
Auxiliary Hydraulics, 4’, 6’, 8’ & 12’ Boom Extension
Telestick Installation, XL4300V
Telestick Installation, XL5300V
Guardrail Back Scraper
2184MM & 2800MM Conveyor Buckets (Pin-On)
8’ Grading Blade & Single Tooth Ripper
Tree Limb Shear Assembly
Fixed Thumb Grapple Assembly
Hydraulic Thumb Grapple Assembly
Single & Double Tooth Scaling Hooks
Single & Double Tooth Scaling Hook (Pin-On)
Air Hammer (Kent 999) Installation (Pin-On), XL3310V, XL4310V & XL5310V
Hammer (Rammer 999) w/Quick Switch Adapter Installation
Rock Saw Installation, XL3300V, XL4300V, XL3330V, XL4330V & XL5330V
Section 4 – Engine & Attaching Parts
Power Unit Assembly (Tier 4F Engine)
Power Unit Assembly (Tier 3 Engine)
Power Unit Assembly (Stage V Engine)
Exhaust System Installation (Tier 4F Engine)
Exhaust System Installation (Tier 3 Engine)
Exhaust System Installation (Stage V Engine)
Air Cleaner Installation (Tier 4F Engine)
Air Cleaner Installation (Tier 3 Engine)
Air Cleaner Installation (Stage V Engine)
Air Cleaner Assembly
Cooling Unit Installation (Tier 4F Engine)
Cooling Unit Installation (Tier 3 Engine)
Cooling Unit Installation (Stage V Engine)
DEF Tank Installation (Tier 4F Engine)
DEF Tank Installation (Stage V Engine)
Gear Pump Installation
Section 5 – Drive Train
Transmission, Drive Motor and Drive Shafts Installation
Axle Installation, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Axle Installation, XL4300V & XL4310V, XL4320V, XL5300V & XL5310V
Tire & Wheel Assembly
Tire & Wheel Assembly (w/Rail Gear; optional)
Transmission – Input Housing
Transmission – Housing
Transmission – Disc Brake
Transmission – Coupling
Transmission – Planetary Drive
Transmission – Output
Transmission – Shift Sensor
Transmission – Oil Pipe
Front Steer Axle – Input, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Front Steer Axle – Differential, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Front Steer Axle – Axle Casing, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Front Steer Axle – Joint Housing, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Front Steer Axle – Steering Cylinder, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Front Steer Axle – Output, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Front Steer Axle – Input, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Front Steer Axle – Differential, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Front Steer Axle – Axle Casing, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Front Steer Axle – Joint Housing, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Front Steer Axle – Steering Cylinder, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Front Steer Axle – Output, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Rear Drive Axle – Input, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Rear Drive Axle – Differential, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Rear Drive Axle – Axle Casing, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Rear Drive Axle – Hub Carrier, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Rear Drive Axle – Output, XL3300V, XL3330V, XL3310V, XL4330V & XL5330V
Rear Drive Axle – Input, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Rear Drive Axle – Differential, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Rear Drive Axle – Axle Casing, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Rear Drive Axle – Hub Carrier, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Rear Drive Axle – Output, XL4300V, XL4310V, XL4320V, XL5300V & XL5310V
Rail Gear Components Installation
Railgear Pintle Hitch Installation, XL3330V, XL4330V & XL5330V (optional)
Section 6 – Cab
Operators Cab Assembly, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Operators Cab Assembly, XL3310V, XL4310V, XL4320V & XL5310V
Operators Cab, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Operators Cab, XL3310V, XL4310V & XL5310V
Operators Cab, XL4320V
Operators Cab Door, XL3300V, XL3330V, XL4300V, XL4320V, XL4330V, XL5300V & XL5330V
Operators Cab Door, XL3310V, XL4310V & XL5310V
Operators Cab Console
Pod Panel Assemblies
Operators Cab Seat Assembly
Operators Cab Seat
Pilot Cut-off Assembly
Evaporator & Heater Assembly (Pro-Air Units)
Evaporator & Heater Assembly (Victory Units)
Air Conditioning Installation
Section 7 – Controls
Foot Pedal Plate Assembly
Foot Operated Switch for Aux Hydraulics (bidirectional flow), (optional)
Foot Operated Switch for Aux Hydraulics (unidirectional flow), (optional)
Radio Remote Control Installation, With Cab (optional)
Radio Remote Controller Installation (optional)
Remote Control Transmitter/Receiver Components (optional)
Section 8 – Hydraulic Circuits
Oil Supply to Main Pump & Control Valve
Main Valve to Pilot Manifold, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Main Valve to Pilot Manifold, XL3310V, XL4310V, XL4320V & XL5310V
Dump Circuit
Hoist Cylinder Hydraulic Circuit
Boom Cylinder Hydraulic Circuit, XL3300V, XL3330V, XL4300V, XL4320V, XL4330V, XL5300V & XL5330V
Boom Cylinder Hydraulic Circuit, XL3310V, XL4310V & XL5310V
Tool Cylinder Hydraulic Circuit, XL3300V, XL3330V, XL4300V, XL4320V, XL4330V, XL5300V & XL5330V
Tool Cylinder Hydraulic Circuit, XL3310V, XL4310V & XL5310V
Case Drain Circuit, XL3300V, XL3330V, XL4300V, XL4320V, XL4330V, XL5300 & XL5330V (optional)
Tilt Motor Hydraulic Circuit, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Tilt Motor Hydraulic Circuit, XL4320V
Tilt Motor Hydraulic Circuit, XL3310V, XL4310V & XL5310V
Swing Motor Hydraulic Circuit
Upper Propelling Hydraulic Circuit
Chassis Supply Hydraulic Circuit
Steering Control and Brake Pedal Valve Hydraulic Circuit
Oscillation Circuit
Outrigger & Blade Circuit
Steering & Brake Circuit
Drive Motor & Transmission Circuit
Section 9 – Hydraulic Components
Hoist Cylinder Assembly, XL3300V, XL3330V & XL3310V
Hoist Cylinder Assembly, XL4300V, XL4320V, XL4330V & XL4310V
Hoist Cylinder Assembly, XL5300V, XL5310V & XL5330V
Boom Cylinder Assembly, XL3300V, XL3330V & XL3310V
Boom Cylinder Assembly, XL4300V, XL4320V, XL4330V & XL4310V
Boom Cylinder Assembly, XL5300V, XL5310V & XL5330V
Tool Cylinder Assembly, XL3300V & XL3330V
Tool Cylinder Assembly, XL4300V, XL4320V, XL4330V, XL5300V & XL5330V
Tool Cylinder Assembly, XL3310V, XL4310V & XL5310V
Drive Motor
Main Hydraulic Pump
Main Hydraulic Control Valve Assembly
Main Hydraulic Control Valve
Main Hydraulic Control Valve – End Caps
Main Hydraulic Control Valve – Valve Section, Swing
Main Hydraulic Control Valve – Valve Section, Chassis Supply & Auxiliary
Pilot Manifold Valve Tray Components, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Pilot Manifold Valve Tray Components, XL3310V, XL4310V, XL4320V & XL5310V
Pilot Manifold Assembly
Swing Transmission Assembly, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Swing Transmission Assembly, XL3310V, XL4310V, XL4320V & XL5310V
Swing Motor Assembly
Swing Drive Assembly, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Swing Drive Assembly, XL3310V, XL4310V, XL4320V & XL5310V
Swing Brake Assembly
Tilt Transmission Assembly, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Tilt Transmission Assembly, XL3310V, XL4310V, XL4320V & XL5310V
Tilt Drive Assembly, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Tilt Transmission, XL3310V, XL4310V, XL4320V & XL5310V
Tilt Motor Assembly, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Tilt Motor Assembly, XL3310V, XL4310V, XL4320V & XL5310V
Tilt Brake Assembly, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Tilt Brake Assembly, XL3310V, XL4310V, XL4320V & XL5310V
Center Pin Assembly
Center Pin
Steering Control Unit
Transmission Control Valve Assembly
Rear Outrigger Valve Assembly
Front Outrigger Valve Assembly
Outrigger Selector Valve
Oscillation Lock Valve Assembly
Oscillation Lock Valve
Section 10 – Electrical
Electrical Components
Battery Installation
Service Panel Assembly
Cab Console Circuit Board
Undercarriage Harness Installation
Rail Gear Units – Travel Lights (FRA) Installation (optional)
Section 11 – Decals
Decals Installation, XL3300V, XL4300V & XL5300V
Decals Installation, XL3310V, XL3330V, XL4310V, XL4320V, XL4330V, XL5310V & XL5330V
Lube Chart Installation, XL3330V, XL4330V & XL5330V (optional)
Lube Chart Installation, XL3300V, XL4300V, XL5300V, XL3310V, XL4310V, XL5310V & XL4320V (optional)
Machine Weight Plate Installation, XL3330V, XL4330V & XL5330V (optional)
Fuel & Hydraulic Oil Decals Installation, XL3330V, XL4330V & XL5330V (optional)
Section 12 – Options
Air Block Installation
Air Hammer (Kent 999) Supply Plumbing Installation, XL3310V, XL4310V & XL5310V
Air Hammer (Kent 999) Air Line Oiler Installation, XL3310V, XL4310V & XL5310V
Auxiliary Hydraulic Plumbing Installation, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Auxiliary Hydraulic Plumbing Installation, XL3310V, XL4310V & XL5310V
Auxiliary Hydraulic Quick Disconnects Installation
Auxiliary Tube Adapter Installation
Blade Installation
Blade Installation, (less cylinders)
Bolt-On Lifting Yoke Installation, XL3310V, XL4310V & XL5310V
Bolt-On Folding Lifting Yoke Installation, XL3310V, XL4310V & XL5310V
Boom Hole Covers (main boom) Installation, XL3310V, XL4310V, XL4320V & XL5310V
Boom Hole Covers (telescope boom) Installation, XL4310V, XL4320V & XL5310V
Boom Top Guard Installation, XL3310V, XL4310V & XL5310V
Boom Top Guard Installation, XL4320V
Cab Air Filter Installation, XL3300V, XL3330V, XL4300V, XL4330V & XL5300V
Cab Air Filter Installation, XL3310V, XL4310V, XL4320V & XL5310V
Cab Guard Installation (ROPS Certified)
Cab Guard Installation (non – ROPS Certified)
Cab Roof Guard Installation (solid peaked)
Cab Roof Guard Installation (bars)
Cab Roof Guard Installation (mesh)
Camera Kit Installation
Camera (Split-Screen) Kit Installation
Camera (Quad-Screen) Kit Installation
Dual Air Horn Installation
Dual Air Horn (rear-facing) Installation
Emergency Hydraulics Installation
Engine Block Heater Installation (110v)
Engine Block Heater Installation (220v)
Engine Shutdown Installation
Escape Hammer Installation
Extended Steps Installation, XL3330V, XL4330V & XL5330V
Fire Extinguisher Installation
Fire Extinguisher (in cab) Installation
Fire Extinguisher Installation, XL3310V, XL4310V & XL5310V
Fire Supression System Installation
First Aid Kit Installation
Front Cab Guard (bottom) Installation (solid)
Front Cab Guard (bottom) Installation (slotted)
Front Window Guard Installation (solid bars)
Front Window Guard Installation (mesh)
Front Window Guard Installation (hinged wire mesh)
Front Window Guard Installation (hinged), XL3300V, XL3330V, XL4300V, XL4330V & XL5300V
Front Window Guard Installation (fixed), XL3300V, XL3330V, XL4300V, XL4330V & XL5300V
Front Window (Heat Resistant) Installation
Hand Rail Installation
Hoist Lock Installation
Hydraulic Fluid Installation, Quintolubric 888-68
Hydraulic Fluid Installation, Ecosafe FR-68
Hydraulic Fluid Installation, Ecosafe FR-46
Hydraulic Supressor Installation
Low Pressure Aux Return Installation (left hand)
Low Pressure Aux Return Installation (right hand)
Outrigger Installation
Power Supply (12-volt) Installation
Roller Bracket Guards Installation, XL3310V, XL4310V & XL5310V
Seat Belt Installations
Seat Belt Installation, 3-Point
Steering Wheel Lock Installation
Strobe Light (counterweight-mounted) Installation
Strobe Light (LED) Installation, XL3300V, XL4300V & XL5300V
Strobe Light (LED) Installation, XL3310V, XL4310V, XL4320V & XL5310V
Strobe Light (LED) Installation, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Strobe Light Branch Guard Installation, XL3300V, XL3330V, XL4300V, XL4330V & XL5300V
Swing Motor Port Jumper Circuit Installation
Tire Shield Installation
Tool Open Lock Installation
Two-Point Lift Ring Installation
Utility Cable (5th line) Installation, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Utility Hose (5th line) Installation, XL3300V, XL3330V, XL4300V, XL4330V, XL5300V & XL5330V
Vandal Covers Installation, XL3300V, XL3330V, XL4300V, XL4330V & XL5300V
Work Light Installation
Work Light (LED) Installation
Work Light (Hi-Temp) Installation, XL3310V, XL4310V & XL5310V
Work Light Guards Installation
Work Lights (Sides & Rear) Installation
Zone Lights (Red Stripe LED) Installation
Recommended Spare Parts
Part Number Index
XL3300V XL4300V XL5300V XL4310V to XL5330V XL4320V Operator Safety Manual 80644007 2026.pdf (148 Pages)
Contents:
Section 1 – General Safety Practices
1.1 Hazard Classification System
1.2 General Precautions
1.3 Operation Safety
1.4 Personal Protection Equipment
Section 2 – Pre-Operation and Controls
2.1 Pre-Operation Checks & Inspection
2.2 Walk-Around Inspection
2.3 Safety Decals – XL3300V, XL4300V, XL5300V
2.4 Safety Decals – XL3310V, XL4310V, XL4320V, XL3330V, XL4330V, XL5310V & XL5330V
2.5 Cab Components
2.6 Cab Controls & Indicators
Section 3 – Operation
3.1 Engine Operation
3.2 Checks Before Operation
3.3 Brake System
3.4 Travel Modes
3.5 Typical Dig Cycle
3.6 Lifting & Placing a Load – XL3300V, XL4300V & XL5300V
3.7 Lift Capacity – XL3300V, XL3330V, XL4300V, XL4330, XL5300V & XL5330V
3.8 Engine Shutdown
3.9 Parking the Excavator
3.10 Preservation & Storage
3.11 Rail Gear Operation (Optional)
3.12 Parked Regeneration (Stage V Engines)
Section 4 – Attachments
4.1 Approved Attachments
4.2 Unapproved Attachments
4.3 Attachment Operation
4.4 Adapter Attachment Installation
Section 5 – Lubrication & Maintenance
5.1 Introduction
5.2 General Maintenance Instructions
5.3 Service & Maintenance Schedules
5.4 Lubrication Schedules
5.5 Boom Adjustments & Maintenance
Section 6 – Emergency Procedures
6.1 Loss Of Power
6.2 If You Get Stuck
6.3 Towing the machine
Section 7 – Specifications
7.1 Product Specifications
7.2 Torque Chart
7.3 Fuses
Pre-Operation Inspection Checklist
Index
XL3300V XL4300V XL5300V XL3310V to XL5330V XL4320V Service Supplement 80644008 2026.pdf (558 Pages)
Contents:
Section 1 – General Safety Practices
Section 2 – Pre-Operation and Controls
Section 3 – Operation
Section 4 – Attachments
Section 5 – Lubrication & Maintenance
Section 6 – Emergency Procedures
Section 7 – Specifications
Pre-Operation Inspection Checklist
Index
ELECTRICAL
41200184_D_Bodas System Training_3-5-2026.pdf
Slide 1: BODAS Use & Operation Guide
Slide 2: BODAS – Program Notes
Slide 3: Program Notes (Continued)
Slide 4: Processor & Software
Slide 5: BODAS Software
Slide 6: Serial Communications Cable
Slide 7: This Doesn’t Work!
Slide 8: CAN Communication Port
Slide 9: Program Setup
Slide 10: Program Setup (Continued)
Slide 11: Program Setup (Continued)
Slide 12: Program Setup (Continued)
Slide 13
Slide 14: Using Bodas
Slide 15: Using Bodas (Continued)
Slide 16: Using Bodas (Continued)
Slide 17: Using Bodas (Continued)
Slide 18: Using Bodas (Continued)
Slide 19
Slide 20: Bodas Menus
Slide 21
Slide 22: Parameter-Calibration
Slide 23: Parameter-Calibration
Slide 24: Parameter-Calibration
Slide 25: Parameter-Calibration Expanded
Slide 26: Parameter-Calibrations
Slide 27: Parameter-Calibrations
Slide 28: Parameter- Machine and Truck type
Slide 29: Parameter- Unlocking
Slide 30: Parameter- Unlocked Parameters
Slide 31: Parameter- Unlocked Parameters
Slide 32: Parameter Settings
Slide 33: Parameter Menus Expanded
Slide 34: Parameter Menus Expanded
Slide 35: Parameter Menus Expanded
Slide 36: Parameter Menus Expanded
Slide 37: Parameter Menu Details
Slide 38: Parameter Menus Detail & Adjustments
Slide 39: Parameter Menus Detail & Adjustments
Slide 40
Slide 41: Error Messages
Slide 42: Error Messages (Continued)
Slide 43: Error Messages (Continued)
Slide 44
Slide 45: Processdata Menu
Slide 46: Processdata Menu (Continued)
Slide 47: Processdata Menu (Continued)
Slide 48: Processdata Menu (Continued)
Slide 49: Processdata Menu (Continued)
Slide 50: Processdata Menu (Continued)
Slide 51: Processdata Menu (Continued)
Slide 52: Processdata Menu (Continued)
Slide 53
Slide 54: How to Graph
Slide 55: Saving a Parfile
Slide 56: WARNING! WHAT NOT TO DO!
Slide 57
80799030 (D) Electrical Schematic
80763138 (A) Console Circuit Board
80763135 (H) Upper Harness
80763136 (B) Cab Harness
HYDRAULIC
80799031 (-) Hydraulic Schematic
DRIVE TRAIN
Front Axle Repair Manual
Front Axle Maintenance Instructions
Rear Axle Repair Manual
Rear Axle Maintenance Instructions
Transmission Repair Manual
Transmission Op & Maintenance
XL3300 XL4300 XL5300 to XL5310 XL4320 Series III V Rough Terrain Chassis Lube Chart 80644009.pdf (1 Pages)
XL3300 to XL5330V Railgear Electrical Schematic 80799030.pdf (9 Pages)
XL3300V XL3300 ALTERRAIN XL3300V to XL3310 XL4310 INDUSTRIAL XL5330V Railgear Hydraulic Schematic 80799031.pdf (1 Pages)