NIFTYLIFT Articulating Boom Lifts SP50 32375 Operating Service Parts Manual And Diagram 2016

Description

List of Files:
01_ELECTRICAL SCHEMATIC HR15 17N MK3 D81619 (issue 004) 32375.pdf (8 Pages)
02_HYDRAULIC SCHEMATIC HR15 HR17 2WD N D81900 (issue 004) 32375.pdf (3 Pages)
03_HR15N 17N SP45N 50N HYB MK3 PARTS MANUAL M50480 (issue 003) 32375.pdf (86 Pages)
Contents:
Front Cover
Parts Order Form
chassis assembly
1.1 Base assembly
1.2 Axle assembly (Front)
1.3 Wheel hub assembly
1.4 Power tray assembly
1.5 Valve tray assembly
1.6 Diesel engine
1.7 Covers and guards
superstructure
2.1 Superstructure
2.2 Slew assembly
2.3 Base control assembly
boom assemblies
3.1 Telescope assembly (Part 1)
3.2 Telescope assembly (Part 2)
3.3 Links assembly (HR15N/SP45N)
3.4 Links assembly (HR17N/SP50N)
3.5 Lift & luffing cylinders
3.6 Levelling cylinder
3.7 Energy chain
3.8 Levelling valve block
cage and flyboom
4.1 toughcage assembly
4.2 cage console assembly
4.3 SiOPS assembly
4.4 cage rotate assembly
4.5 flyboom assembly
4.6 flyboom cylinder
4.7 control panel assembly
labelling
5.1 Label locations
Figure 5.1
Labels 1 to 27
Labels 28 to 39
04_SP45N 50N HYB MK3 OPERATING MANUAL (USA) M50486 (issue 001) 32375.pdf (51 Pages)
Contents:
1 Introduction and General Information
1.1 FOREWORD
1.2 SCOPE
1.3 INTRODUCING THE SELF-PROPELLED (SP) SERIES
1.4 GENERAL SPECIFICATION
1.5 IDENTIFICATION (UK PLATE)
1.6 EC DECLARATION OF CONFORMITY (Typical)
2 Safety
2.1 MANDATORY PRECAUTIONS
2.2 ENVIRONMENTAL LIMITATIONS
2.3 NOISE AND VIBRATION
2.4 TEST REPORT
3 Preparation and Inspection
3.1 UNPACKING
3.2 PREPARATION FOR USE
3.3 PRE-OPERATIONAL SAFETY CHECK SCHEDULES
3.4 PLACARD, DECALS & INSTALLATION (UK SPEC)
3.5 TORQUE REQUIREMENTS
4 Operation
4.1 CONTROL CIRCUIT COMPONENTS
4.2 GROUND CONTROL OPERATION
4.3 BASKET CONTROL OPERATION
4.4 DRIVING CONTROLS
4.5 BASKET WEIGH SYSTEM
4.6 BATTERIES AND CHARGING
4.7 TRANSPORTING, TOWING, CRANEAGE, STORAGE AND SETTING TO WORK
5 Emergency Controls
5.1 GENERAL
5.2 IN THE EVENT OF AN INCAPACITATED OPERATOR
5.3 IN THE EVENT OF MACHINE FAILURE
5.4 INCIDENT NOTIFICATION
6 Responsibilities
6.1 CHANGES IN OWNERSHIP
6.2 MANUAL OF RESPONSIBILITIES (USA only)
6.3 INSPECTION/SERVICE/PRE-HIRE CHECK LIST
Appendix A
05_SP45N 50N MK3 SERVICE MANUAL M50802 (issue 001) 32375.pdf (79 Pages)
Contents:
1 Introduction and General Information
1.1 Foreword
1.1.1 Defined Maintenance Terms
1.2 Warranty
1.3 Scope
1.4 General Maintenance Information
1.4.1 Pre-Maintenance Checks
1.4.2 Maintenance Information
1.4.3 Frequent Inspection
1.5 Maintenance Safety Information
1.5.1 Personal Injury Prevention
1.5.2 Machine Damage Prevention
1.5.3 Diesel System Safety
1.5.4 Electrical Safety
1.5.5 Hydraulic Safety
1.5.6 Environmental Awareness
2 Specifications
2.1 Engine Specifications Hybrid
2.2 Gearbox Specifications
2.3 Function Times
2.4 Fluid Properties
2.4.1 Fluid Volumes
2.4.2 Engine Oil Specifications
2.4.3 Gearbox Oil Specifications
2.4.4 Hydraulic Oil Specifications
2.4.5 Engine Coolant Specifications
2.4.6 Hydraulic Pressure Settings
2.5 Tire specifications
2.6 Torque Settings
2.7 Hydraulic Hose And Fitting Torque Specifications
3 Preventative Maintenance
3.1 Maintenance Schedules
3.1.1 Maintenance Procedures and Intervals
3.1.2 Engine Oil Level Check
3.1.3 Engine Oil Replace
3.1.4 Engine Oil Filter Replace
3.1.5 Engine Coolant Level Check
3.1.6 Coolant Replace
3.1.7 Coolant Hoses and Clamp Bands Check
3.1.8 Air Filter Element Maintenance
3.1.9 Fuel Pipes Check
3.1.10 In-line Fuel Filter Replace
3.1.11 Fuel Filter and Water Separator Clean/Replace
3.1.12 Bleeding Air From The Fuel System
3.1.13 Exhaust System Inspect
3.1.14 Fan Belt Check (Every 100 hours)
3.2 Drive Hub Gearbox
3.2.1 Oil Replace
3.2.2 Bleeding Air From The Braking Circuit
3.3 Batteries
3.3.1 Condition Check (Daily)
3.3.2 Condition Check (Weekly) – Excludes AGM Batteries
3.4 Hydraulic Oil
3.4.1 Level Check (Weekly)
3.4.2 Return Filter Check (Monthly)
3.4.3 Pressure Filter Check (Weekly)
3.4.4 Hydraulic Oil And Filters Replace
3.5 Telescopic Boom
3.5.1 Wear Pad Check (Monthly)
3.5.2 Hose Trunking and Energy Chain Check (Weekly)
3.5.3 Lubricate Boom Pivot Bushes (Yearly)
3.5.4 Boom Pivot Pin Check (Daily)
3.6 Boom Rotation Gear
3.6.1 Rotation Gear Engagement Check (Monthly)
3.6.2 Rotation Ring Lubrication (Monthly)
3.6.3 Rotation Ring Bolts Check (Yearly)
3.7 Front Axle
3.7.1 Steer Pin Lubrication (Daily)
4 Repair Procedures
4.1 General
4.1.1 Fuses
4.2 Platform/Basket
4.2.1 Footswitch – Contact Switch replace
4.3 Booms
4.3.1 Energy Chain Link
4.4 Power Tray
4.4.1 Exhaust
4.4.2 Fan Belt
4.5 Base Assembly
4.5.1 Steer Cylinder
5 System Overview
5.1 Introduction
5.1.1 Hybrid System
5.1.2 DC Electric System
5.2 Hybrid Operation
5.3 Boom System
5.4 Drive System
5.4.1 Hybrid
5.4.2 DC Electric
5.5 Charging System And Batteries
5.5.1 Charging System – Hybrid
5.5.2 Charging System – DC Electric
5.6 Hydraulic System Overview
5.7 Load Sensing Pump
5.8 Valve Block Assembly
5.9 Diff Lock
5.10 Brake Release
5.11 Steering
5.12 Boom Control Valve
5.13 Electrical Control System Overview
5.14 Control Logic
5.15 Motor Generator
5.16 Controller
5.17 Niftylift Diagnostic Unit
6 Troubleshooting guide
6.1 Trouble Shooting Information
6.2 Platform Function Fault Finding
6.3 Engine Fault Finding
6.4 Gearbox Fault Finding
6.5 Fault Code Display
6.6 Motor Controller Fault Codes