Skyjack Telehandler SJ643TH SJ843TH Parts Manual 190125AH 2023

Description

Contents:
Foreword
General
Parts Ordering Information
Method of Listing
Quantities
How To Order Repair Parts
Table of Contents
Recommended Service Parts
Section 1 – Main Frame
1.1 Sheet Metal
1.2 Frame Subgroup
1.3 Frame Subgroup – Dual Tilt Cylinders
1.4 Cowling Assembly
1.5 Steel Cowling
1.6 Fuel Tank
1.7 Hydraulic Tank
Section 2 – Axles
2.1 Front Axle
2.2 Front Axle – Internal Breakdown
2.3 Front Axle – Reduction Hub
2.4 Front Axle – Brakes
2.5 Front Axle – Steering
2.6 Front Axle – Trunion
2.7 Rear Axle
2.8 Rear Axle – Internal Breakdown
2.9 Rear Axle – Reduction Hub
2.10 Rear Axle – Brakes
2.11 Rear Axle – Steering
2.12 Rear Axle – Trunion
2.13 Drive Shaft
2.14 Tires and Wheels
2.15 Tire and Wheel Assembly – Non-marking
Section 3 – Engine and Transmission
3.1 Engine Tray
3.2 Engine Tray 2.2L Engine
3.3 Engine and Powershift Transmission
3.4 2.9L Engine Components
3.5 2.2 L Engine Components
3.6 Powershift Transmission – Housing & Case
3.7 Transmission – Gear Group
3.8 Transmission – Drive Plate, Torque Converter & Pump
3.9 Transmission – Forward & Reverse Group
3.10 Transmission – 1st, 2nd & 3rd Shaft
3.11 Transmission – Output Shaft & Control Group
3.12 Transmission – Drop Box
3.13 Fuel Lines
3.14 Air Intake System
3.15 Exhaust Installation
3.16 Cooling Package 2.9L Engine
3.17 Cooler Subgroup – 2.2L Engine
3.18 Cooler – Internal Breakdown 2.9L Engine
3.19 Cooler – Internal Breakdown 2.2L Engine
3.20 Radiator – Internal Breakdown
3.21 Powershift Transmission Hydraulic Pump – 2.9L Engine
3.22 Hydraulic Pump – 2.2L Engine
Section 4 – Operator’s Compartment
4.1 Cab Installation
4.2 Open Cab
4.3 Open Cab Side Window
4.4 Right Hand Console
4.5 Joystick Control
4.6 Joystick Control – Internal Breakdown
4.7 Premium Joystick
4.8 Front Console
4.9 LH Dash Panel
4.10 Flip Chart
4.11 RH Dash Panel
4.12 Steering Console
4.13 Main Relay
4.14 Fuse and Power
4.15 Enclosed Cab
4.16 Door Assembly
4.17 Door Window Assembly
4.18 Cab Heater System
4.19 Cab A/C System
4.20 A/C Compressor 2.9 L Engine
4.21 A/C Compressor 2.9 L Bracket Replacement Kit
4.22 A/C Compressor 2.2 L Engine
4.23 A/C Condenser
4.24 A/C Harness
4.25 A/C and Heater Harness
Section 5 – Electrical
5.1 Chassis Harness
5.2 Engine Harness
5.3 Console Harness
5.4 Glow Plug Harness – 2.9L Engine
5.5 Glow Plug Harness – 2.2L Engine
5.6 Enclosed Cab Harness
5.7 Battery
5.8 Battery Disconnect
5.9 Battery Cables
5.10 Tilt Sensor
5.11 Jumper Harness
Section 6 – Boom
6.1 Boom Installation
6.2 Boom Installation – Dual Tilt Cylinder
6.3 First Boom Section
6.4 Second Boom Section
6.5 Third Boom Section
6.6 Auxiliary Hydraulics
Section 7 – Cylinders
7.1 Extend Cylinder Components
7.2 Lift Cylinder Components
7.3 Fork Tilt Cylinder Components
7.4 Tilt Compensation Cylinder
7.5 Frame Level Cylinder Components
Section 8 – Hydraulics
8.1 Standard Hose Numbering System
8.2 Main Manifold Installation
8.3 Main Manifold Assembly
8.4 Manifold Components
8.5 LS Bleed Manifold – 2.2L Engine
8.6 Hydraulic Return Filter
8.7 Pressure Filter
8.8 Boom & Telescopic Hydraulic Hoses
8.9 Carriage Hydraulic Hoses
8.10 Carriage Hydraulic Hoses – Dual tilt
8.11 Frame Level Hydraulic Hoses
8.12 Brakes & Steering Hydraulic Hoses
8.13 Hydraulic Pump Hoses
8.14 Hydraulic Pump Hoses – Pressure Filter
8.15 Cab Hydraulic Hoses
8.16 Auxiliary Hydraulic Hoses
8.17 Auxiliary Manifold
Section 9 – Standard and Optional Attachments
9.1 Quick-Attach Carrier / Carriage & Forks
9.2 Side-Tilt Carriage Installation
9.3 48” & 60” Side Tilt Carriage – Internal Breakdown
9.4 72” Side-Tilt Carriage – Internal Breakdown
9.5 Side-Tilt Carriage Installation (Skyjack)
9.6 72” Swing Carriage Installation
9.7 72” Swing Carriage Components
9.8 72” Swing Carriage (Skyjack)
9.9 Carriage Bar
9.10 Forks Positioner Carriage
9.11 Truss Boom 12′
9.12 Loader Bucket
9.13 2′ Jib Boom
Section 10 – Factory Options
10.1 Boom Lights
10.2 Boom Lights Harness
10.3 Work Lights
10.4 Work Lights Harness
10.5 Road Lights
10.6 Road Lights Harness
10.7 Oil Quick Drain
10.8 Positive Air Shut Off 2.9L Engine
10.9 Positive Air Shut Off 2.2L Engine
10.10 Positive Air Shut Off Harness
10.11 Remote Axle Grease
10.12 Reserve Brake
10.13 Cold Weather Package
10.14 4 Wheel Fender
10.15 Beacon Light Assembly
10.16 Pintle Hook
10.17 Fire Extinguisher
10.18 Backup Camera and Sensor
10.19 Backup Sensor
10.20 Elevate Telematics
10.21 Elevate Telematics Harness
10.22 Steel Cowling Convertion Kit
Section 11 – Labels
11.1 Model Specific
11.2 Pictorial Group Labels
11.3 Cab Labels
11.4 Load Charts
Section 12 – Tables
12.1 Recommended Fluids