Gradall Excavator XL4130V Operators Parts Service Manual

Description

List of Files:
XL4130V Rapid Drive Illustrated Parts Manual 80554001 2023.pdf (586 Pages)
Contents:
Understanding Your Manual
Section 1 – Frame & Attaching Parts
Section 2 – Boom
Section 3 – Attachments
Section 4 – Engine & Attaching Parts
Section 5 – Drive Train
Section 6 – Cab
Section 7 – Controls
Section 8 – Hydraulic Circuits
Section 9 – Hydraulic Components
Section 10 – Electrical
Section 11 – Decals
Section 12 – Options
Recommended Spare Parts
Part Number Index
XL4130V RD XL5130V RD Operator Safety Manual 80554002 2025.pdf (174 Pages)
Contents:
Section 1 – General Safety Practices
1.1 Hazard Classification System
1.2 General Precautions
1.3 Operation Safety
1.4 Personal Protection Equipment
Section 2 – Pre-Operation and Controls
2.1 Pre-Operation Checks & Inspection
2.2 Walk-Around Inspection
2.3 Safety Decals
2.4 Undercarriage Cab Components
2.5 Transmission Shift Selector
2.6 Undercarriage Cab Controls & Indicators
2.7 Upperstructure Cab Components
2.8 Upperstructure Cab Controls & Indicators
Section 3 – Operation
3.1 Travel Mode Engine Operation
3.2 Checks Before Undercarriage Operation
3.3 Travel Mode Brake System
3.4 Travel Mode Power Train
3.5 Travel Mode Engine Shutdown
3.6 Remote Control Preparation
3.7 Travel Mode Selection – Work & Rapid Drive
3.8 Checks Before Remote Control Operation
3.9 Remote Mode Brake System (Work Travel Mode)
3.10 Remote Mode Power Train (Work Travel Mode)
3.11 Remote Mode Brake System (Rapid Drive Travel Mode)
3.12 Remote Mode Power Train (Rapid Drive Travel Mode)
3.13 Steering System
3.14 Typical Dig Cycle
3.15 Lifting & Placing a Load
3.16 Lift Capacity
3.17 Remote Mode Engine Shutdown
3.18 Return to Travel Mode
3.19 Parking the Excavator
3.20 Rail Gear Operation
3.21 Preservation & Storage
3.22 Parked Regeneration (Stage V Engines)
Section 4 – Attachments
4.1 Approved Attachments
4.2 Unapproved Attachments
4.3 Attachment Operation
4.4 Adapter Attachment Installation
Section 5 – Lubrication & Maintenance
5.1 Introduction
5.2 General Maintenance Instructions
5.3 Service & Maintenance Schedules
5.4 Undercarriage Lubrication Schedules
5.5 Upperstructure Lubrication Schedules
5.6 Operator Maintenance Instructions
Section 6 – Emergency Procedures
6.1 Loss Of Power
Section 7 – Specifications
7.1 Product Specifications
7.2 Torque Chart
7.3 Fuses
Index
XL4130V Rapid Drive XL5130V Rapid Drive Service Manual 80554003 2025.pdf (1470 Pages)
Contents:
80554003_E_Series V Highway-Speed_Rapid Drive_Service Manual_11-2025
VOLUME I
80554002_E_Series V Highway-Speed_Rapid Drive_Op & Safety Manual_11-2025
HYDRAULIC TEST & ADJUSTMENT
MECHANICAL ADJUSTMENT
ELECTRICAL
STEERING
MAIN TRANSMISSION
RAPID DRIVE TRANSMISSION
VOLUME II
FRONT AXLE
REAR AXLE
DRIVE LINES
BRAKE SYSTEMS
RAIL GEAR
MISCELLANEOUS
XL4130V Rapid Drive Illustrated Parts Manual 80554005 2025.pdf (576 Pages)
Contents:
Understanding Your Manual
Section 1 – Frame & Attaching Parts
Front Bumper & Headlights Installation
Undercarriage Mirror & Grab Rail Installation
Upperstructure Mirror Installation
Engine Cover Installation & Assembly (Stage V Engine)
Front Fender Installation
Rear Fender Assembly
Front Steps (Extended) Installation
Battery Box Steps (Extended) Installation
Mudflap Installation
Sheet Metal Covers Installation (Stage V Engine)
Upperstructure Covers Installation
Upperstructure Covers Supports Installation
Valve Cover
Rear Cover, R.H.
Swing Bearing Installation Components
Counterweight & Swing Light Installation
Counterweight Plates Installation (optional)
Rail Gear Draw Bar (front) Installation (optional)
Section 2 – Boom
Boom Installation Components
Boom Rest Installation (Stage V Engine)
Boom Cradle
Main Boom Assembly
Telescope Boom Assembly
Telescope Boom Assembly, (w/6’ longer teleboom)
Boom Roller Assemblies
Bucket Linkage
Boom Tie-Down Chain Assembly
Section 3 – Attachments
48” Ditching Bucket w/Bolt-on Cutting Edge
Section 4 – Engine & Attaching Parts
Power Unit Installation (Stage V Engine)
Power Unit Assembly (Stage V Engine)
Main Hydraulic Pump Installation
Air Cleaner Installation
Air Cleaner Assembly
Exhaust System (Stage V Engine)
Fuel Tank & Lines
Radiator & Coolers Installation and Assembly (Stage V Engine)
DEF Tank Installation (Stage V Engine)
Air Dryer & Adapter Assemblies
Air Tank Assemblies
Relay Valve Assemblies
Air Fitting Assemblies
Railgear Brake Control Valve Assembly
Air Valve Assembly (transfer case & brake)
Air Valve Assembly (proportional brake selector)
Air Valve Assembly (proportional brake pressure)
Engine Block Heater Installation
Section 5 – Drive Train
Transfer Case Installation
Transfer Case Assembly
Transfer Case Lube Pump Vandal Cover Installation
Transfer Case
Front Axle Installation
Front Steer Axle – Axle Assembly
Front Steer Axle – Steering Components
Front Steer Axle – Service Brakes
Front Steer Axle – Disc Wheel & Rims
Front Steer Axle – Spring Assembly
Rear Axle Installation
Rear Axle Assembly
Rear Axle – Forward Housing
Rear Axle – Rear Housing
Rear Axle – Forward Differential Assembly
Rear Axle – Rear Differential Assembly
Rear Axle – Service Brake
Rear Axle – Disc Wheel & Rim
Tire & Wheel Assemblies
Rail Gear Installation
Rapid Drive Remote Drive Installation
Transmission (Rapid Drive) – Input Housing
Transmission (Rapid Drive) – Housing
Transmission (Rapid Drive) – Disc Brake
Transmission (Rapid Drive) – Coupling
Transmission (Rapid Drive) – Planetary Drive
Transmission (Rapid Drive) – Output
Transmission (Rapid Drive) – Shift Sensor
Transmission (Rapid Drive) – Oil Pipe
Rail Gear Air Couplers & Shutoffs Installation (optional)
Section 6 – Cab
Cab Installation Components, Upperstructure
Operators Cab Assembly, Upperstructure
Operators Cab, Upperstructure
Operators Cab Door, Upperstructure
Operators Cab Console, Upperstructure
Rapid Drive Controls, Upperstructure
Pod Panel Assemblies, Upperstructure
Aux Switch Installation, Upperstructure (optional)
Operators Cab Seat Assembly (cloth), Upperstructure
Operators Cab Seat (cloth), Upperstructure
Pilot Cut-off Assembly, Upperstructure
Cab Heater Installation, Upperstructure
Evaporator & Heater Assembly, Upperstructure (Victory Units)
Air Conditioning Installation, Upperstructure
Cab Installation Components & Heater Plumbing, Undercarriage
Operators Cab Assembly, Undercarriage
Operators Cab, Undercarriage
Operators Cab Door, Undercarriage
Operators Cab Seat (cloth), Undercarriage
Dash Panel Assembly
Switch Panel Assembly
Evaporator & Heater Assembly, Undercarriage (Victory Units)
Brake Pedal & Double Check Valve Assemblies
Spring Brake Control & Air Valve Assemblies
Parking Brake Valve Assembly
Air Conditioning Installation, Undercarriage (Stage V Engine)
Section 7 – Controls
Steering Column Assembly
Foot Pedal Plate Assembly
Aux Foot Pedal Installation (optional)
Section 8 – Hydraulic Circuits
Hydraulic Oil Supply to Main Hydraulic Pump
Main Hydraulic Pump to Center Pin
Hydraulic Pressure from Center Pin to Control Valve
Main Valve to Pilot Manifold
Upperstructure Dump Circuit
Undercarriage Dump Circuit
Hoist Cylinder Hydraulic Circuit
Boom Cylinder Hydraulic Circuit
Tool Cylinder Hydraulic Circuit
Tool Cylinder Hydraulic Circuit, (w/6’ longer teleboom)
Case Drain Circuit (optional)
Case Drain Circuit (w/6’ longer teleboom) (optional)
Auxiliary Hydraulics Circuit
Auxiliary Hydraulics Circuit (w/6’ longer teleboom)
Propel Hydraulic Circuit
Swing Motor Hydraulic Circuit
Tilt Motor Hydraulic Circuit
Steering Gear Hydraulic Circuit (Stage V Engine)
Remote Propelling Hydraulic Circuit
Remote Steer Hydraulic Circuit
Stabilizer Cylinder Hydraulic Circuit
In-line Pilot Filter Hosing
Railgear Valve Hosing
Section 9 – Hydraulic Components
Hoist Cylinder Assembly
Boom Cylinder Assembly
Tool Cylinder Assembly
Stabilizer Valve Assembly
Main Hydraulic Pump – Front
Main Hydraulic Pump – Rear
Main Hydraulic Control Valve Assembly
Pilot Manifold Valve Tray Hydraulic Components
Pilot Oil Supply Manifold Assembly
Upper Control HVAC Manifold Assembly
Hydraulic Reservoir Installation & Assembly
Swing Transmission Assembly
Swing Motor Assembly
Swing Drive Assembly
Swing Brake Assembly
Tilt Transmission Assembly
Tilt Drive Assembly
Tilt Motor Assembly
Tilt Brake Assembly
Center Pin Installation & Assembly
Power Take-Off Assembly
Power Take-Off Assembly – Drive Shaft & Clutch Assembly
Power Take-Off Assembly – Output Assembly
Oil Cooler Installation & Assembly
Hydraulic Heater Pump Assembly
Steering Valve Assembly
Counterbalance Valve Assembly
Propel Anti-Cavitation Valve
Railgear Valve Assembly
Drive Motor (Rapid Drive)
Transmission Control Valve Assembly (Rapid Drive)
Drive Selector Valve Assembly
Section 10 – Electrical
Electrical Components, Upperstructure
Electrical Components, Undercarriage
Battery Box & Cables Installation
Battery Box Assembly
Service Panel Assembly
Tail & Marker Lights
Head & Marker Lights
Cab Console Circuit Board, Upperstructure
Cab Console Circuit Board, Undercarriage
Work Lights (LED) Installation
Railroad Electrical Components Installation
Rail Harness Installation
Section 11 – Decals
Decals Installation, Upperstructure
Decals Installation, Undercarriage
Machine Weight Plate Installation
Fuel & Hydraulic Oil Decals Installation
Section 12 – Options
Air Horn (dual) Installation, Upperstructure
Air Horn (dual) Installation, Undercarriage
Air Restriction Gauge Installation, Undercarriage
AM/FM Stereo Installation, Undercarriage
Aux Return (bi-directional) Installation
Aux Return (L.H. low-pressure) Installation
Aux Return (R.H. low pressure) Installation
Auxiliary Tube Adapter Installation
Axle & Wheel Wrench Kit
Camera (Dual-Screen) Installation, Undercarriage
Camera (Split-Screen) Installation, Upperstructure
Camera (Split-Screen) Installation, Undercarriage
Camera (Quad-Screen) Installation, Upperstructure
Camera (Wireless) Installation
Camera (Wireless) Installation
Emergency Hydraulics Installation
Emergency Triangle/Flare Warning Kit Installation
Fire Extinguisher Installations
Front Window Guard Installation (hinged), Upperstructure
Intermittent Wiper Switch Installation, Undercarriage
Oil Fill – Electric Pump Installation
Oil Fill – Hand Pump Installation
Power Supply (12-volt; 20A) Installation, Upperstructure
Power Supply (12-volt; 40A) Installation, Upperstructure
Power Supply (12-volt; 20A) Installation, Undercarriage
Power Supply (12-volt; 40A) Installation, Undercarriage
Strobe Light (LED) Installation, Upperstructure
Strobe Light Installation, Upperstructure (Battery-On)
Strobe Light (LED) Installation, Undercarriage
Strobe Light Installation, Undercarriage (Battery-On)
Tool Box Installation
Undercarriage Cab Vandal Covers Installation
Upper Cab Vandal Covers Installation
Utility Cable (5th line) Installation
Utility Hose (5th line) Installation
Vandal Cover (Hydraulic Reservoir) Installation
Worklights (surround lighting) Installation, Upperstructure
Worklights (surround lighting) Installation, Undercarriage
Recommended Spare Parts
Part Number Index
XL3100 XL3100IV XL4100 XL4100IV XL5100IV to XL5130V Railgear Hydraulic Schematic 80709006.pdf (2 Pages)
XL4100V XL3100V XL4100V XL3100V to XL3100V XL3100 XL4100V Electrical Schematic 80709015.pdf (12 Pages)
XL4100V XL4100 XL4100V to XL3100V XL3100 XL3100V XL3100 XL3100V Electrical Schematic 80709027.pdf (15 Pages)
XL4100V XL4100 XL4100V to XL3100V XL3100 XL3100V XL3100 XL3100V Electrical Schematic 80709027.pdf (15 Pages)
XL4100V XL4130V XL5130V Railgear Hydraulics Schematic 80789187.pdf (1 Pages)
Rapid Drive XL4130V HSR XL5130V HSR Air Schematic 80789239.pdf (1 Pages)
XL4130V RD XL5130V RD Railgear Air Schematic 80789258.pdf (1 Pages)
Series V XL3100V XL4100V XL5100V XL4130V XL5130V Illustrated Parts Manual 80884012 2025.pdf (814 Pages)
Contents:
Understanding Your Manual
Section 1 – Frame & Attaching Parts
Front Bumper & Headlights Installation
Undercarriage Mirror & Grab Rail Installation
Upperstructure Mirror Installation
Engine Cover Installation & Assembly
Front Fender Installation
Rear Fender Assembly, XL3100V
Rear Fender Assembly, XL4100V & XL5100V
Rear Fender Assembly, XL4100V (with railgear), XL4130V & XL5130V
Front Steps Installation
Front Steps (Extended) Installation
Rear Step Installation
Rear Step (Extended) Installation
Battery Box Steps Installation
Mudflap Installation
Sheet Metal Covers Installation, XL3100V
Sheet Metal Covers Installation, XL4100V, XL4130V, XL5100V & XL5130V
Upperstructure Covers Installation
Upperstructure Covers Supports Installation
Valve Cover
Rear Cover, R.H.
Swing Bearing Installation Components
Counterweight & Swing Light Installation, XL3100V
Counterweight & Swing Light Installation, XL4100V, XL4130V, XL5100V & XL5130V
Section 2 – Boom
Boom Installation Components
Boom Rest Installation
Boom Cradle, XL3100V, XL4100V & XL4130V
Boom Cradle, XL4100V & XL4130V (360° Boom Tilt)
Boom Cradle, XL5100V & XL5130V
Boom Cradle, XL5100V (360° Boom Tilt)
Main Boom Assembly, XL3100V, XL4100V & XL4130V
Main Boom Assembly, XL5100V & XL5130V
Telescope Boom Assembly
Telescope Boom Assembly, (XL4100V & XL4130V w/6’ longer teleboom)
Boom Roller Assemblies, XL3100V, XL4100V & XL4130V
Boom Roller Assemblies, XL5100V & XL5130V
Bucket Linkage
Section 3 – Attachments
24” & 30” Excavating Buckets
30” Excavating Buckets w/Teeth
36” Excavating Buckets
42” Excavating Bucket
48” Excavating Bucket
48” Excavating Bucket (no teeth)
15” Trenching Bucket
21” Trenching Bucket w/Bolt-On Teeth
18” & 28” Pavement Removal Buckets
24” & 40” Pavement Removal Buckets
48” Pavement Removal Bucket
24” Ditching Bucket
24” Ditching Bucket w/o Teeth
24” Ditching Bucket w/Bolt-On Cutting Edge
30” & 60” Ditching Buckets
48” Ditching Bucket
60” Ditching Buckets w/Bolt-on Cutting Edge
66” Ditching Bucket
66” Ditching Bucket w/Bolt-on Cutting Edge
72” Ditching Buckets
72” Ditching Bucket w/Bolt-On Cutting Edge
72” & 108” Dredging Buckets
72” Dredging Bucket w/Bolt-On Cutting Edge
Alamo 48” Flail Mower Installation
Alamo 50” Rotary Mower Assembly
4’, 6’, 8’ & 12’ Boom Extension
Auxiliary Hydraulics, 4’, 6’, 8’ & 12’ Boom Extension
Telestick Installation, XL4100V
Telestick Installation, XL5100V
Telestick Boom Rest Assembly
Guardrail Back Scraper
8’ Grading Blade & Single Tooth Ripper
Tree Limb Shear Assembly
Fixed Thumb Grapple Assembly
S29 Hammer Installation, Bucket Adapter Mount
Bucket Carrier Installation
Section 4 – Engine & Attaching Parts
Power Unit Installation, XL3100V
Power Unit Installation, XL4100V, XL4130V, XL5100V & XL5130V
Power Unit Assembly, XL3100V
Power Unit Assembly, XL4100V, XL4130V, XL5100V & XL5130V
Main Hydraulic Pump Installation, XL3100V
Main Hydraulic Pump Installation, XL4100V, XL4130V, XL5100V & XL5130V
Air Cleaner Installation
Air Cleaner Assembly
Exhaust System
Fuel Tank & Lines
Radiator & Coolers Installation and Assembly, XL3100V
Radiator & Coolers Installation and Assembly, XL4100V, XL4130V, XL5100V & XL5130V
DEF Tank Installation
Pneumatic Installation Components, XL3100V
Pneumatic Installation Components, XL4100V, XL4130V, XL5100V & XL5130V
Air Dryer & Adapter Assemblies
Air Valve Assembly
Air Tank Assemblies
Relay Valve Assemblies
Air Fitting Assemblies
Exhaust Brake Installation Components
Section 5 – Drive Train
Transfer Case Installation
Transfer Case Assembly
Transfer Case Lube Pump Vandal Cover Installation
Transfer Case, XL3100V (4X2), XL4100V, XL4130V, XL5100V & XL5130V (6X4)
Transfer Case, XL3100V (4X4), XL4100V & XL5100V (6X6)
Front Axle Installation
Front Steer Axle – Axle Assembly, XL3100V (4X2), XL4100V, XL4130V, XL5100V, XL5130V (6X4)
Front Steer Axle – Steering Components, XL3100V (4X2), XL4100V, XL4130V, XL5100V & XL5130V (6X4)
Front Steer Axle – Service Brakes, XL3100V (4X2), XL4100V, XL4130V, XL5100V & XL5130V (6X4)
Front Steer Axle – Disc Wheel & Rims, XL3100V (4X2), XL4100V, XL4130V, XL5100V & XL5130V (6X4)
Front Drive Axle – Axle Assembly, XL3100V (4X4), XL4100V & XL5100V (6X6)
Front Drive Axle – Housing Assembly, XL3100V (4X4), XL4100V & XL5100V (6X6)
Front Drive Axle – Differential Assembly, XL3100V (4X4), XL4100V & XL5100V (6X6)
Front Drive Axle – Steering Components, XL3100V (4X4), XL4100V & XL5100V (6X6)
Front Drive Axle – Service Brake, XL3100V (4X4), XL4100V & XL5100V (6X6)
Front Drive Axle – Disc Wheels & Rims, XL3100V (4X4), XL4100V & XL5100V (6X6)
Front Steer/Drive Axle – Spring Assembly
Rear Axle Installation, XL3100V
Rear Axle Assembly, XL3100V
Rear Axle – Axle Housing, XL3100V
Rear Axle – Differential, XL3100V
Rear Axle – Service Brake, XL3100V
Rear Axle – Disc Wheel & Rim, XL3100V
Rear Axle Installation, XL4100V, XL4130V, XL5100V & XL5130V
Rear Axle Assembly, XL4100V, XL4130V, XL5100V & XL5130V
Rear Axle – Forward Housing, XL4100V, XL4130V, XL5100V & XL5130V (6X4 & 6X6)
Rear Axle – Rear Housing, XL4100V, XL4130V, XL5100V & XL5130V (6X4 & 6X6)
Rear Axle – Forward Differential Assembly, XL4100V, XL4130V, XL5100V & XL5130V (6X4 & 6X6)
Rear Axle – Rear Differential Assembly, XL4100V, XL4130V, XL5100V & XL5130V (6X4 & 6X6)
Rear Axle – Service Brake, XL4100V, XL4130V, XL5100V & XL5130V (6X4 & 6X6)
Rear Axle – Disc Wheel & Rim, XL4100V, XL4130V, XL5100V & XL5130V (6X4 & 6X6)
All-Wheel Drive Components Installation
Tire & Wheel Assemblies
Rail Gear Components Installation
Section 6 – Cab
Cab Installation Components, Upperstructure
Operators Cab Assembly, Upperstructure
Operators Cab, Upperstructure
Operators Cab Door, Upperstructure
Operators Cab Console, Upperstructure
Pod Panel Assemblies, Upperstructure
Operators Cab Seat Assembly (cloth), Upperstructure
Operators Cab Seat Assembly (vinyl), Upperstructure
Operators Cab Seat (cloth), Upperstructure
Operators Cab Seat (vinyl), Upperstructure
Pilot Cut-off Assembly, Upperstructure
Cab Heater Installation, Upperstructure
Evaporator & Heater Assembly, Upperstructure (Pro-Air Units)
Evaporator & Heater Assembly, Upperstructure (Victory Units)
Air Conditioning Installation, Upperstructure
Cab Installation Components & Heater Plumbing, Undercarriage
Operators Cab Assembly, Undercarriage
Operators Cab, Undercarriage
Operators Cab Door, Undercarriage
Operators Cab Seat (cloth), Undercarriage
Operators Cab Seat (vinyl), Undercarriage
Dash Panel Assembly, XL3100V (4X2)
Dash Panel Assembly, XL3100V (4X4)
Dash Panel Assembly, XL4100V, XL4130V, XL5100V & XL5130V (6X4)
Dash Panel Assembly, XL4100V & XL5100V (6X6)
Switch Panel Assembly
Evaporator & Heater Assembly, Undercarriage (Pro-Air Units)
Evaporator & Heater Assembly, Undercarriage (Victory Units)
Brake Pedal & Double Check Valve Assemblies
Spring Brake Control & 4-Way Air Valve Assemblies
Parking Brake Valve Assembly
Section 7 – Controls
Steering Column Assembly
Foot Pedal Plate Assembly
Aux Foot Pedal Installation (optional)
Section 8 – Hydraulic Circuits
Hydraulic Oil Supply to Main Hydraulic Pump
Main Hydraulic Pump to Center Pin
Hydraulic Pressure from Center Pin to Control Valve
Main Valve to Pilot Manifold
Upperstructure Dump Circuit
Undercarriage Dump Circuit
Hoist Cylinder Hydraulic Circuit
Boom Cylinder Hydraulic Circuit
Boom Cylinder Hydraulic Circuit, (w/360° Boom Tilt)
Tool Cylinder Hydraulic Circuit
Tool Cylinder Hydraulic Circuit, (w/360° Boom Tilt)
Tool Cylinder Hydraulic Circuit, (XL4100V & XL4130V w/6’ longer teleboom)
Case Drain Circuit, XL4100V, XL4130V, XL5100V & XL5130V, (optional)
Propel Hydraulic Circuit
Swing Motor Hydraulic Circuit
Tilt Motor Hydraulic Circuit
Steering Gear Hydraulic Circuit
Remote Propelling Hydraulic Circuit
Remote Steer Hydraulic Circuit
Stabilizer Cylinder Hydraulic Circuit
In-line Pilot Filter Hosing
Section 9 – Hydraulic Components
Hoist Cylinder Assembly, XL3100V
Hoist Cylinder Assembly, XL4100V & XL4130V
Hoist Cylinder Assembly, XL5100V & XL5130V
Boom Cylinder Assembly, XL3100V
Boom Cylinder Assembly, XL4100V & XL4130V
Boom Cylinder Assembly, XL5100V & XL5130V
Tool Cylinder Assembly, XL3100V
Tool Cylinder Assembly, XL4100V, XL4130V, XL5100V & XL5130V
Stabilizer Valve Assembly
Main Hydraulic Pump – Front, XL3100V
Main Hydraulic Pump – Rear, XL3100V
Main Hydraulic Pump – Front, XL4100V, XL4130V, XL5100V & XL5130V
Main Hydraulic Pump – Rear, XL4100V, XL4130V, XL5100V & XL5130V
Main Hydraulic Control Valve Assembly
Main Hydraulic Control Valve
Main Hydraulic Control Valve – End Caps
Main Hydraulic Control Valve – Valve Section, Swing
Main Hydraulic Control Valve – Valve Section, Auxiliary
Pilot Manifold Valve Tray Hydraulic Components
Pilot Oil Supply Manifold Assembly
Upper Control HVAC Manifold Assembly
Hydraulic Reservoir Installation & Assembly
Swing Transmission Assembly
Swing Motor Assembly
Swing Drive Assembly
Swing Brake Assembly
Tilt Transmission Assembly
Tilt Drive Assembly
Tilt Motor Assembly
Tilt Brake Assembly
Center Pin Installation & Assembly
Center Pin Installation & Assembly (used w/Emergency Hydraulics)
Power Take-Off Assembly
Power Take-Off Assembly – Drive Shaft & Clutch Assembly
Power Take-Off Assembly – Output Assembly
Oil Cooler Installation & Assembly
Hydraulic Heater Pump Assembly
Steering Valve Assembly
Counterbalance Valve Assembly
Propel Anti-Cavitation Valve
Section 10 – Electrical
Electrical Components, Upperstructure
Electrical Components, Undercarriage
Battery Box & Cables Installation
Battery Box & Cables Installation, XL4100V (with railgear), XL4130V & XL5130V
Battery Box Assembly
Service Panel Assembly
Service Panel Assembly, XL4100V (with railgear), XL4130V & XL5130V (optional)
Tail & Marker Lights
Head & Marker Lights
Front Brake Lights (optional)
Cab Console Circuit Board, Upperstructure
Cab Console Circuit Board, Undercarriage
Work Lights Installation
Work Lights (LED) Installation
Section 11 – Decals
Decals Installation, Upperstructure
Decals Installation, Undercarriage
Machine Weight Plate Installation, XL4100V, XL4130V, XL5100V & XL5130V (optional)
Fuel & Hydraulic Oil Decals Installation, XL4130V & XL5130V (optional)
Tread Installation, Upperstructure
Tread Installation, Undercarriage
Section 12 – Options
Air Conditioning Installation, Undercarriage
Air Horn Installation, Undercarriage
Air Restriction Gauge Installation, Undercarriage
Air Restriction Indicator Installation, Undercarriage
Air Tank Inflation Valve Installation
AM/FM Cassette Stereo Installation, Undercarriage
Auxiliary Hydraulic Plumbing Installation
Auxiliary Return (low pressure) Installation
Auxiliary Hydraulic Quick Disconnects Installation
Auxiliary Tube Adapter Installation
Axle & Wheel Wrench Kit
Camera Kit Installation
Camera (Split-Screen) Kit Installation
Camera Kit (Chassis) Installation, Backup, XL3100V, XL4100V & XL5100V
Camera Kit (Chassis) Installation, Backup & Rail Gear, XL4130V & XL5130V
Directional Lighting Installation, XL4100V (with railgear), XL4130V & XL5130V
Dual Horn Installation
Dual Air Horn Installation
Dual Air Horn (rear-facing) Installation
Emergency Hydraulics Installation, XL4100V (with railgear), XL4130V & XL5130V
Emergency Triangle/Flare Warning Kit Installation
Engine Block Heater Installation
Fire Extinguisher Installations
Front Window Guard Installation (hinged), Upperstructure
Front Window Guard Installation (fixed), Upperstructure
Heated Mirrors Installation, Undercarriage
Hour Meter Installation, Upperstructure
Intermittent Wiper Switch Installation, Undercarriage
Light Bar Installation (Counterweight)
Light Bar Installation (Upperstructure Cab)
Light Bar Installation (Undercarriage Cab)
Mudflap (rain channel) Installation, XL3100V (4×2 & 4×4), XL4100V & XL5100V (6×4)
Mudflap (rain channel) Installation, XL4100V & XL5100V (6×6)
Oil Fill – Hand Pump Installation
Power Supply (12-volt) Installation, Undercarriage
Power Supply (12-volt) Installation, Undercarriage
Power Supply (12-volt) Installation, Upperstructure
Reflectors Installation, Undercarriage
Saw Tooth Tread Installation, Undercarriage
Seat Belt Installations, Upperstructure
Seat Belt Installation, 3-Point
Strobe Light (LED) Installation, Upperstructure
Strobe Light (LED) Installation, Upperstructure
Strobe Light (LED) Installation, Undercarriage
Strobe Light Branch Guard Installation
Sun Visor Installation, Upperstructure
Tilt Steering Column Installation
Toe Guard Installation
Travel Alarm Installations
Undercarriage Cab Vandal Covers Installation
Upper Cab Vandal Covers Installation
Utility Hose (5th line) Installation
Worklights (surround lighting) Installation
Recommended Spare Parts
Part Number Index
Series V XL3100V XL4100V XL5100V XL4130V XL5130V Operator Safety Manual 80884013 2025.pdf (168 Pages)
Contents:
Section 1 – General Safety Practices
1.1 Hazard Classification System
1.2 General Precautions
1.3 Operation Safety
1.4 Personal Protection Equipment
Section 2 – Pre-Operation and Controls
2.1 Pre-Operation Checks & Inspection
2.2 Walk-Around Inspection
2.3 Safety Decals
2.4 Undercarriage Cab Components
2.5 Transmission Shift Selector
2.6 Undercarriage Cab Controls & Indicators
2.7 Upperstructure Cab Components
2.8 Upperstructure Cab Controls & Indicators
Section 3 – Operation
3.1 Travel Mode Engine Operation
3.2 Checks Before Undercarriage Operation
3.3 Travel Mode Brake System
3.4 Travel Mode Power Train
3.5 Travel Mode Engine Shutdown
3.6 Remote Control Preparation
3.7 Checks Before Remote Control Operation
3.8 Remote Mode Brake System
3.9 Remote Mode Power Train
3.10 Steering System
3.11 Typical Dig Cycle
3.12 Lifting & Placing a Load
3.13 Lift Capacity
3.14 Remote Mode Engine Shutdown
3.15 Return to Travel Mode
3.16 Parking the Excavator
3.17 Preservation & Storage
Section 4 – Attachments
4.1 Approved Attachments
4.2 Unapproved Attachments
4.3 Attachment Operation
4.4 Adapter Attachment Installation
Section 5 – Lubrication & Maintenance
5.1 Introduction
5.2 General Maintenance Instructions
5.3 Service & Maintenance Schedules
5.4 Undercarriage Lubrication Schedules
5.5 Upperstructure Lubrication Schedules
5.6 Operator Maintenance Instructions
Section 6 – Emergency Procedures
6.1 Loss Of Power
Section 7 – Specifications
7.1 Product Specifications
7.2 Torque Chart
7.3 Fuses
Pre-Operation Inspection Checklist
Index
Series V XL3100V XL4100V XL5100V XL4130V XL5130V Service Manual 80884014 2025.pdf (1380 Pages)
Contents:
80884014_I_Series V Highway Speed Combined Service Manual_5-2025
VOLUME I
80884013_I_Series V Highway Speed Op & Safety Manual_5-2025
Hydraulic Test & Adjustment
Mechanical Adjustment
Electrical
Steering
Main Transmission
Volume Ii
Front Axle
Rear Axle
Drive Lines
Brake Systems
Miscellaneous