Gradall Excavator XL3210III Operators Parts Service Manual IT EN

Description

List of Files:
XL3210III Operator & Safety Manual 14-09 ITALIAN 3210-4002 .pdf (102 Pages)
Contents:
Sezione 1 – Procedure di sicurezza generali
Sezione 2 – Procedure preliminari e comandi
Sezione 3 – Funzionamento
Sezione 4 – Attrezzi
Sezione 5 – Lubrificazione e manutenzione
Sezione 6 – Procedure di emergenza
Sezione 7 – Dati tecnici
Indice analitico
XL3210 XL3210III XL4210 XL4210III XL5210 XL5210III Electrical Schematic 80719006.pdf (6 Pages)
XL3210 XL3210III XL4210 XL4210III XL5210 XL5210III Hydraulic Schematic 80719007.pdf (1 Pages)
XL3200III XL4200III XL5200III XL3210III XL4210III to XL3220III Illustrated Parts Manual 80744001 2026.pdf (656 Pages)
Contents:
Understanding Your Manual
Section 1 – Frame & Attaching Parts
Frame Assembly, XL3200III, XL3220III & XL3210III
Frame Assembly, XL3200III Low-Profile
Frame Assembly, XL4200III, XL4210III, XL5200III & XL5210III
Upperstructure Mirror Installation (old-style)
Upperstructure Mirror Installation (new-style)
Upperstructure Covers Installation, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Upperstructure Covers Installation, XL3210III, XL3220III, XL4210III & XL5210III
Valve Cover, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Valve Cover, XL3210III, XL3220III, XL4210III & XL5210III
Left Front Door, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Left Rear Door, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Fuel Tank & Reservoir Installation
Fuel Tank & Reservoir Assembly, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Fuel Tank & Reservoir Assembly, XL3210III, XL4210III & XL5210III
Swing Bearing Installation Components
Counterweight & Swing Light Installation, XL3200III, XL3220III & XL3210III
Counterweight & Swing Light Installation, XL4200III, XL4210III, XL5200III & XL5210III
Counterweight Bumpers Installation, XL3200III Low-Profile, XL3210III, XL3220III, XL4210III & XL5210III
Boom Installation Components
Cab Installation Components, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Cab Installation Components, XL3210III, XL3220III, XL4210III & XL5210III
Power Unit Installation
Section 2 – Boom
Boom Cradle, XL3200III & XL4200III
Boom Cradle, XL3200III Low-Profile
Boom Cradle, XL5200III
Boom Cradle, XL3210III, XL3220III, XL4210III & XL5210III
Main Boom Assembly, XL3200III & XL4200III
Main Boom Assembly, XL3200III Low-Profile
Main Boom Assembly, XL5200III
Main Boom Assembly, XL3210III, XL3220III, XL4210III & XL5210III
Telescope Boom Assembly, XL3200III, XL4200III & XL5200III
Telescope Boom Assembly, XL3200III Low-Profile
Telescope Boom Assembly, XL3210III, XL4210III & XL5210III
Boom Roller Assemblies
Bucket Linkage, XL3200III, XL4200III & XL5200III
Bucket Linkage, XL3200III Low-Profile
Bucket Linkage, XL3210III, XL3220III, XL4210III & XL5210III
Section 3 – Attachments
24” & 30” Excavating Buckets
30” Excavating Bucket (Pin-On)
36” Excavating Buckets
42” Excavating Bucket
48” Excavating Bucket
30” & 42” High Capacity Excavating Buckets (No Teeth)
15” Trenching Bucket
18” & 28” Pavement Removal Buckets
24” & 40” Pavement Removal Buckets
24” Ditching Bucket (No Teeth)
30” & 60” Ditching Buckets
60” Ditching Bucket w/Bolt-on Cutting Edge
66” Ditching Bucket
66” Ditching Bucket w/Bolt-on Cutting Edge
72” Ditching Bucket
72” Ditching Bucket (Pin-On)
72” & 108” Dredging Buckets
Alamo 48” Flail Mower Installation
Alamo 50” Rotary Mower Assembly
Alamo 60” Rotary Mower Assembly
4’, 6’, 8’ & 12’ Boom Extension
Auxiliary Hydraulics, 4’, 6’, 8’ & 12’ Boom Extension
Telestick Installation, XL4200III
Telestick Installation, XL5200III
Guardrail Back Scraper
2184MM & 2800MM Conveyor Buckets (Pin-On)
8’ Grading Blade & Single Tooth Ripper
Mine Bucket
Tree Limb Shear Assembly
Fixed Thumb Grapple Assembly
Hydraulic Thumb Grapple Assembly
Single & Double Tooth Scaling Hooks
Single & Double Tooth Scaling Hooks (Pin-On)
Hammer (Rammer S27) w/Hammer Adapter Installation
Hammer (Rammer S27) w/Hammer Bracket Installation (Pin-On)
Hammer (Rammer S29) w/Hammer Adapter Installation
Hammer (Rammer S29) w/Hammer Bracket Installation (Pin-On)
Hammer (Rammer S27 & S29) w/Quick Switch Adapter Installation
Hammer (Rammer S27 & S29) Bracket Assemblies
Hammer (Rammer 999) w/Quick Switch Adapter Installation
Air Hammer (Kent 999) Installation (Pin-On), XL3210III, XL4210III & XL5210III
Hammer (Atlas SB552) Installation
Section 4 – Engine & Attaching Parts
Power Unit Assembly
Muffler Support Components
Air Cleaner Installation
Air Cleaner Assembly
Cooling Unit Installation
Gear Pump Installation
Section 5 – Drive Train
Track Chain & Shoes Assembly, XL3200III, XL3200III Low-Profile, XL3220III & XL3210III
Track Chain & Shoes Assembly, XL4200III, XL4210III, XL5200III & XL5210III
Crawler Drive Motor Assembly – Control
Crawler Drive Motor Assembly – Hydraulic Motor
Crawler Drive Motor Assembly – Gearbox
Section 6 – Cab
Operators Cab Assembly, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Operators Cab Assembly, XL3210III, XL3220III, XL4210III & XL5210III
Operators Cab, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Operators Cab, XL3210III, XL3220III, XL4210III & XL5210III
Operators Cab Door, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Operators Cab Door, XL3210III, XL3220III, XL4210III & XL5210III
Operators Cab Console
Pod Panel Assemblies
Operators Cab Seat Assembly
Operators Cab Seat
Pilot Cut-off Assembly
Evaporator & Heater Assembly
Air Conditioning Installation
Cab Heat Shield Installation, XL3210III, XL4210III & XL5210III
Section 7 – Controls
Foot Pedal Plate Assembly
Section 8 – Hydraulic Circuits
Hydraulic Pressure to Control Valves
Main Valve to Pilot Manifold, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Main Valve to Pilot Manifold, XL3210III, XL4210III & XL5210III
Dump Circuit
Hoist Cylinder Hydraulic Circuit, XL3200III, XL3210III, XL3220III, XL4200III, XL4210III, XL5200III, XL5210III
Hoist Cylinder Hydraulic Circuit, XL3200III Low-Profile
Hoist Tubes Replacement Kit
Boom Cylinder Hydraulic Circuit, XL3200III, XL4200III & XL5200III
Boom Cylinder Hydraulic Circuit, XL3200III Low-Profile
Boom Cylinder Hydraulic Circuit, XL3210III, XL3220III, XL4210III & XL5210III
Tool Cylinder Hydraulic Circuit, XL3200III, XL4200III & XL5200III
Tool Cylinder Hydraulic Circuit, XL3200III Low-Profile
Tool Cylinder Hydraulic Circuit, XL3210III, XL3220III, XL4210III & XL5210III
Auxiliary Hydraulic Circuit, XL3200III Low-Profile
Tilt Motor Hydraulic Circuit, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Tilt Motor Hydraulic Circuit, XL3210III, XL3220III, XL4210III & XL5210III
Swing Motor Hydraulic Circuit
Swing Tubes Replacement Kit
Upper Propelling Hydraulic Circuit
Crawler Drive Main Hydraulic Circuit
Crawler Drive Forward/Reverse Hydraulic Circuit
Section 9 – Hydraulic Components
Hoist Cylinder Assembly, XL3200III, XL3220III & XL3210III
Hoist Cylinder Assembly, XL3200III Low-Profile
Hoist Cylinder Assembly, XL4200III & XL4210III
Hoist Cylinder Assembly, XL5200III & XL5210III
Boom Cylinder Assembly, XL3200III & XL3210III
Boom Cylinder Assembly, XL3200III Low-Profile
Boom Cylinder Assembly, XL4200III & XL4210III
Boom Cylinder Assembly, XL5200III & XL5210III
Tool Cylinder Assembly, XL3200III
Tool Cylinder Assembly, XL3200III Low-Profile
Tool Cylinder Assembly, XL4200III & XL5200III
Tool Cylinder Assembly, XL3210III, XL4210III & XL5210III
Main Hydraulic Pump
Main Hydraulic Control Valve Assembly
Main Hydraulic Control Valve
Main Hydraulic Control Valve – End Caps
Main Hydraulic Control Valve – Valve Section, Swing
Main Hydraulic Control Valve – Valve Section, Tilt & Auxiliary
Pilot Manifold Valve Tray Hydraulic Components, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Pilot Manifold Valve Tray Hydraulic Components, XL3210III, XL3220III, XL4210III & XL5210III
Pilot Manifold Assembly
Swing Transmission Assembly
Swing Motor Assembly
Swing Drive Assembly
Swing Brake Assembly
Tilt Transmission Assembly, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Tilt Transmission Assembly, XL3210III, XL3220III, XL4210III & XL5210III
Tilt Drive Assembly, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Tilt Transmission, XL3210III, XL3220III, XL4210III & XL5210III
Tilt Motor Assembly, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Tilt Motor Assembly, XL3210III, XL3220III, XL4210III & XL5210III
Tilt Brake Assembly, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Tilt Brake Assembly, XL3210III, XL3220III, XL4210III & XL5210III
Center Pin Assembly
Section 10 – Electrical
Electrical Components
Battery Installation
Service Panel Assembly
Cab Console Circuit Board
Work Lights Installation
Section 11 – Decals
Decals Installation, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Decals Installation, XL3210III, XL3220III, XL4210III & XL5210III
Section 12 – Options
Air Hammer (Kent 999) Supply Plumbing Installation, XL3210III, XL4210III & XL5210III
Air Hammer (Kent 999) Air Line Oiler Installation, XL3210III, XL4210III & XL5210III
Attachment Case Drain Installation, XL3200III & XL3210III
Auxiliary Cab Fan Installation
Auxiliary Hydraulic Plumbing Installation, XL3200III, XL4200III & XL5200III
Auxiliary Hydraulic Plumbing Installation, XL3210III, XL3220III, XL4210III & XL5210III
Auxiliary Oil to Air Conversion Installation, XL3210II, XL4210III & XL5210III
Auxiliary Tube Adapter Installation
Battery Disconnect Switch, (Lockable)
Belly Pan Installation, XL3210III, XL4210III & XL5210III
Bolt-On Lifting Yoke Installation, XL3210III, XL4210III & XL5210III
Bolt-On Folding Lifting Yoke Installation, XL3210III, XL4210III & XL5210III
Bolt-On Crawler Step Installation, XL4200III, XL4210III, XL5200III & XL5210III
Boom Hole Covers Installation, XL5210III
Boom Top Guard Installation, XL3210III, XL3220III, XL4210III & XL5210III
Cab Air Filter Installation, XL3210III, XL4210III & XL5210III
Cab Guard Frame Installation, XL3210III, XL4210III & XL5210III
Cab Guard Frame Installation, XL3210III, XL4210III & XL5210III
Cab Guard Installation, XL3210III, XL4210III & XL5210III
Cab Guard Installation, XL3210III, XL4210III & XL5210III
Cab Guard Installation, XL3210III, XL4210III & XL5210III
Cab Guard Installation, XL3210III, XL4210III & XL5210III
Cab Heat Shield Installation, XL3210III, XL4210III & XL5210III
Cab Roof Guard Installations, XL3200III, XL4200III & XL5200III
Cab Roof Guard Installation, XL3210III, XL4210III & XL5210III
Camera Kit Installation
Crawler Skid Plate Installation
Escape Hammer Installation
Exhaust Purifier Installation, XL3200III Low-Profile
Fire Extinguisher Installation, XL3200III, XL3200III Low-Profile, XL4200III & XL5200III
Fire Extinguisher Installation, XL3210III, XL4210III & XL5210III
Fire Supression System Installation
Foot Switch Installations, Auxiliary & Tilt Functions
Front Window Guard Installation, XL3200III, XL4200III & XL5200III
Front Window Guard Installation, XL3210III, XL4210III & XL5210III
Grid Heater Installation
Hand Rail Installation, XL3210III, XL4210III & XL5210III
Hoist Lock Installation, XL3200III & XL3210III
Hoist Lock Installation, XL4200III, XL4210III, XL5200III & XL5210III
Hoist Stop Installation
Hydraulic Fluid Installation, Quintolubric 888-68
Hydraulic Fluid Installation, Ecosafe FR-68
Hydraulic Fluid Installation, Ecosafe FR-46
Hydraulic Supressor Installation
Lifting Provisions, XL3200III Low-Profile
Lock Pin Installation
Low Pressure Aux Return Installation
Roller Bracket Guards Installation, XL3210III, XL4210III & XL5210III
Seat Belt Installations
Seat Belt Installation, 3-Point
Strobe Light Installation, XL3200III, XL4200III & XL5200III
Strobe Light w/Branch Guard Installation, XL3200III, XL4200III & XL5200III
Strobe Light (Super-LED) Installation, XL3200III, XL4200III & XL5200III
Strobe Light (roof guard mount) Installation, XL3210III, XL4210III & XL5210III
Sun Visor Installation
Swing Motor Port Jumper Circuit Installation
Tool Open Lock Installation
Vandal Covers Installation, XL3200III, XL4200III & XL5200III
Windshield Wiper Installation, XL3210III, XL4210III & XL5210III
Work Light (HID) Installation
Work Light Installation, XL3210III, XL4210III & XL5210III
Work Light (LED) Installation
Recommended Spare Parts
Part Number Index
XL3200III XL4200III XL5200III XL3210III XL5210III to XL3220III Operator Safety Manual 80744002 2024.pdf (116 Pages)
Contents:
Section 1 – General Safety Practices
1.1 Hazard Classification System
1.2 General Precautions
1.3 Operation Safety
1.4 Personal Protection Equipment
Section 2 – Pre-Operation and Controls
2.1 Pre-Operation Checks & Inspection
2.2 Walk-Around Inspection
2.3 Safety Decals – XL3200III, XL4200III & XL5200III
2.4 Safety Decals – XL3200III, XL4200III & XL5200III (CE)
2.5 Safety Decals – XL3210III, XL4210III & XL5210III
2.6 Safety Decals – XL3210III, XL4210III & XL5210III (CE)
2.7 Cab Components
2.8 Cab Controls & Indicators
Section 3 – Operation
3.1 Engine Operation
3.2 Checks Before Operation
3.3 Crawler Chassis
3.4 Typical Dig Cycle
3.5 Lifting & Placing a Load – XL3200III, XL4200III & XL5200III
3.6 Lift Capacity – XL3200III, XL4200III & XL5200III
3.7 Engine Shutdown
3.8 Parking the Excavator
3.9 Preservation & Storage
Section 4 – Attachments
4.1 Approved Attachments
4.2 Unapproved Attachments
4.3 Attachment Operation
4.4 Adapter Attachment Installation
Section 5 – Lubrication & Maintenance
5.1 Introduction
5.2 General Maintenance Instructions
5.3 Service & Maintenance Schedules
5.4 Lubrication Schedules
Section 6 – Emergency Procedures
6.1 Loss Of Power
6.2 If You Get Stuck
Section 7 – Specifications
7.1 Product Specifications
7.2 Torque Chart
7.3 Fuses
Pre-Operation Inspection Checklist
Index
XL3200III XL4200III XL5200III XL3210III XL4210III XL5210III XL3220III Service Manual 80744003 2024.pdf (469 Pages)
Contents:
Operator & Safety Manual
Revision Log
Read This First
Table of Contents
Section 1 – General Safety Practices
Section 2 – Pre-Operation Checks & Controls
Section 3 – Operation
Section 4 – Attachments
Section 5 – Lubrication & Maintenance
Section 6 – Emergency Procedures
Section 7 – Specifications
Pre-Op Inspection Checklist
Alphabetical Index
Hydraulic Section
Gradall Series III Systems Operation
Crawler/Rough Terrain Hydraulic Pressure Adjustment Procedures
80719004 Final Test Report
Product Support – Fire Resistant Hydraulic Fluids
Product Support – Series III Boom Circuit Speed
80719001 (C) XL3200III, XL4200III & XL5200III Hydraulic Schematic
80719007 (B) XL3210III, XL4210III & XL5210III Hydraulic Schematic
80609016 Torque Chart
Electrical Section
Gradall Bodas-Service Installation & Operation
Gradall Series III RT & Crawler Electrical Manual
80719002 (G) XL3200III, XL4200III & XL5200III Electrical Schematic
80719006 (E) XL3210III, XL4210III & XL5210III Electrical Schematic
80763021 (I) Upper Harness
Mechanical Section
Gradall Crawler Series III Mechanical Adjustments
XL Series Crawler Maintenance Manual
Product Support – Engine Oil Pan Drain Plugs
Product Support – Swing Transmission Lube Check and Refill
Product Support – Fan Clutch Maintenance
Product Support – Drive Belt Routing
Bolt Torque Chart
Climate Control Section
Climate Control Systems – Series III Crawler & Rough Terrain Models
Product Support – AC System Receiver Dryers
Product Support – R134a AC Systems & Compressed Air
Product Support – AC System Moisture Contamination
SIII Crawler Mount Vendor XL3200 XL3200III to XL4210 XL5200 XL5200III XL5210 Service Literature 2010.pdf (188 Pages)
Contents:
1 About This Manual
1.1 Content
1.2 Validity of this Manual
1.3 Important Documents
1.4 Danger Labels And Pictograms
2 Safety
2.1 Basic Safety Information
2.2 Requirements on the personnel
3 Product Description
3.1 Name Plate
3.2 Functional Description
3.3 Technical Data
4 Exchanging External Assembly Groups
4.1 Sealing The Drive Shaft
4.2 Sealing The Control Unit Housing
4.3 Replacing Seals
5 Functional Checks
5.1 Preparations
5.2 Checking The Load Sensing Control5.3 Checking The Power Control
5.4 Checking The Pressure Control